Nickel oxide-supported metal catalysts

In a few cases, adsorption on particulate nickel has been studied other than in the form of the conventional oxide-supported metal catalysts. Nash and De Sieno (73) exploded nickel wires in a rare-gas atmosphere to give Ni particles of ca. 20-nm diameter. Results were reported (but not illustrated) characterizing adsorption of ethyne they are similar to those found by Eischens and Pliskin. 

It is true, however, that many catalytic reactions cannot be studied conveniently, under given conditions, with usual adsorption calorimeters of the isoperibol type, either because the catalyst is a poor heat-conducting material or because the reaction rate is too low. The use of heat-flow calorimeters, as has been shown in the previous sections of this article, does not present such limitations, and for this reason, these calorimeters are particularly suitable not only for the study of adsorption processes but also for more complete investigations of reaction mechanisms at the surface of oxides or oxide-supported metals. The aim of this section is therefore to present a comprehensive picture of the possibilities and limitations of heat-flow calorimetry in heterogeneous catalysis. The use of Calvet microcalorimeters in the study of a particular system (the oxidation of carbon monoxide at the surface of divided nickel oxides) has moreover been reviewed in a recent article of this series (19). 

Supported catalysts can be prepared in several ways [12], but the simplest is that of impregnation. A support has a characteristic pore volume (e.g., 0.5 mL g-1) hence, adding this volume of a solution containing the appropriate amount of a convenient catalyst precursor (e.g., nickel nitrate in water to prepare a supported nickel catalyst) to the support will simply fill all the pores. However, by allowing the system to dry, and then heating it in air to decompose any undesired salts, the supported material will be converted to the oxidic form. Reduction in hydrogen then converts the oxidic precursor - at least partially - into a supported metal catalyst. 

Catalyst development and catalyst/ microreactor integration. Several ATR, WGS, and PrOx catalysts have been prepared. The ATR catalysts include beta-alumina supported nickel. These catalysts are being evaluated. Transition metal carbide and oxide supported gold catalysts were demonstrated to be highly active for the WGS... 

Steam reforming of ethanol has been demonstrated in the MCFC and proceeds rather differently to the reforming of hydrocarbons [125, 126]. Rinaldi et al. [121] studied ethanol reforming over supported metal catalyst (nickel on doped magnesium oxide). They concluded that acetaldehyde is the main unwanted product. Further catalyst optimization may improve the selectivity in the MCFC. 

Catalysts used for preparing amines from alcohols iaclude cobalt promoted with tirconium, lanthanum, cerium, or uranium (52) the metals and oxides of nickel, cobalt, and/or copper (53,54,56,60,61) metal oxides of antimony, tin, and manganese on alumina support (55) copper, nickel, and a metal belonging to the platinum group 8—10 (57) copper formate (58) nickel promoted with chromium and/or iron on alumina support (53,59) and cobalt, copper, and either iron, 2iac, or zirconium (62). 

CatalyticaHy Active Species. The most common catalyticaHy active materials are metals, metal oxides, and metal sulfides. OccasionaHy, these are used in pure form examples are Raney nickel, used for fat hydrogenation, and y-Al O, used for ethanol dehydration. More often the catalyticaHy active component is highly dispersed on the surface of a support and may constitute no more than about 1% of the total catalyst. The main reason for dispersing the catalytic species is the expense. The expensive material must be accessible to reactants, and this requires that most of the catalytic material be present at a surface. This is possible only if the material is dispersed as minute particles, as smaH as 1 nm in diameter and even less. It is not practical to use minute... 

The catalysts used in the process are essentially nickel metal dispersed on a support material consisting of various oxide mixtures such as alumina, silica, lime, magnesia, and compounds such as calcium aluminate cements. When the catalyst is made, the nickel is present as nickel oxide which is reduced in the plant converter with hydrogen, usually the 3 1 H2 N2 synthesis gas ... 

We expected to control the direction of OTM reaction over NiO by sur ce modification, namely making use of the interaction between NiO and other conq>onents to beget a synergistic effect. In this paper, two completely different behaviors of the oxidative transformation of methane were performed over the nickel-based catalysts because of the different modifications by alkali metal oxide and rare earth metal oxide and the different interactions between nickel and supports. Furthermore, the two completely different reactions were related with the acid-base properties of catalysts and the states of nickel present. 

Other metal oxide catalysts studied for the SCR-NH3 reaction include iron, copper, chromium and manganese oxides supported on various oxides, introduced into zeolite cavities or added to pillared-type clays. Copper catalysts and copper-nickel catalysts, in particular, show some advantages when NO—N02 mixtures are present in the feed and S02 is absent [31b], such as in the case of nitric acid plant tail emissions. The mechanism of NO reduction over copper- and manganese-based catalysts is different from that over vanadia—titania based catalysts. Scheme 1.1 reports the proposed mechanism of SCR-NH3 over Cu-alumina catalysts [31b],... 

The hydrogenation of HMF in the presence of metal catalysts (Raney nickel, supported platinum metals, copper chromite) leads to quantitative amounts of 2,5-bis(hydroxymethyl)furan used in the manufacture of polyurethanes, or 2,5-bis(hydroxymethyl)tetrahydrofuran that can be used in the preparation of polyesters [30]. The oxidation of HMF is used to prepare 5-formylfuran-2-carboxylic acid, and furan-2,5-dicarboxylic acid (a potential substitute of terephthalic acid). Oxidation by air on platinum catalysts leads quantitatively to the diacid. [32], The oxidation of HMF to dialdehyde was achieved at 90 °C with air as oxidizing in the presence of V205/Ti02 catalysts with a selectivity up to 95% at 90% conversion [33]. 

Hydrotreating also produces some residuals in the form of spent catalyst fines, usually consisting of aluminum silicate and some metals (e.g., cobalt, molybdenum, nickel, tungsten). Spent hydrotreating catalyst is now listed as a hazardous waste (K171) (except for most support material). Hazardous constituents of this waste include benzene and arsenia (arsenic oxide, AS2O3). The support material for these catalysts is usually an inert ceramic (e.g., alumina, AI2O3). 

Partial oxidation of DME (Equation 6.22) has been studied over various metal catalysts supported on AI2O3 and over nickel on different supports [229, 256[. 

Numerous studies have been published on catalyst material directly related to rich catalytic combustion for GTapplications [73]. However, most data are available on the catalytic partial oxidation of methane and light paraffins, which has been widely investigated as a novel route to H2 production for chemical and, mainly, energy-related applications (e.g. fuel cells). Two main types of catalysts have been studied and are reviewed below supported nickel, cobalt and iron catalysts and supported noble metal catalysts. 

Various metal and metal oxide nanoparticles have been prepared on polymer (sacrificial) templates, with the polymers subsequently removed. Synthesis of nanoparticles inside mesoporus materials such as MCM-41 is an illustrative template synthesis route. In this method, ions adsorbed into the pores can subsequently be oxidized or reduced to nanoparticulate materials (oxides or metals). Such composite materials are particularly attractive as supported catalysts. A classical example of the technique is deposition of 10 nm particles of NiO inside the pore structure of MCM-41 by impregnating the mesoporus material with an aqueous solution of nickel citrate followed by calicination of the composite at 450°C in air [68]. Successful synthesis of nanosized perovskites (ABO3) and spinels (AB2O4), such as LaMnOs and CuMn204, of high surface area have been demonstrated using a porous silica template [69]. 

---