Nickel in alloys

The method based on iron catalysed oxidation of o-phenylenediamine with H2O2 has been developed for speciation of iron in river and tap waters [11]. Xylenol Orange was applied to simultaneous determination of iron and nickel in alloys and industrial waste water [12]. The chelate complexes of Fe and Co with PAR made a basis of simultaneous determination of both metals by the second derivative spectrophotometry [13]. 

In another method of testing for nickel in alloys, the surface is freed of grease with ether, and a drop of a solution of 0.5 g dimethylglyoxime in 5 ml 98 % alcohol and 6 ml ammonia is added. A pink fleck of nickel dimethylglyoxime forms and may be made clearly visible by rubbing a piece of filter paper on the stain. The test is more sensitive if the portion of the surface to be tested is oxidized by the action of a blowpipe flame before treating it with the reagent. ... 

Thus, this ratio is equal to the square of the mole fraction of nickel in alloy. 

The metal looks like iron it exists in four allotropic modifications, stable over various temperature ranges. Although not easily attacked by air. it is slowly attacked by water and dissolves readily in dilute acids to give manganese(II) salts. The stable form of the metal at ordinary temperatures is hard and brittle—hence man ganese is only of value in alloys, for example in steels (ferroalloys) and with aluminium, copper and nickel. 

Nickel is a moderately lustrous, silvery metal, and is extensively used in alloys (for example coinage, stainless steel) and for plating where a durable resistant surface is required. It is also used as an industrial catalyst, for example in the hydrogenation of unsaturated organic compounds. It is attacked by dilute aqueous acids but not by alkalis it combines readily with many non-metals on heating. 

It is used in certain nickel-based alloys, such as the "Hastelloys(R)" which are heat-resistant and corrosion-resistant to chemical solutions. Molybdenum oxidizes at elevated temperatures. The metal has found recent application as electrodes for electrically heated glass furnaces and foreheaths. The metal is also used in nuclear energy applications and for missile and aircraft parts. Molybdenum is valuable as a catalyst in the refining of petroleum. It has found applications as a filament material in electronic and electrical applications. Molybdenum is an... 

TABLE 11.57 Type E Thermocouples Nickel-Chromium Alloy vs. Copper-Nickel Alloy Thermoelectric voltage in millivolts reference junction at 0°C. 

Heating elements operating <760°C are almost always of a chrome—nickel resistance alloy and are ia the form of ribbon, cast alloy, open wire cods, or sheathed constmction. Several alloys are suitable ia this temperature range and all are satisfactory if properly appHed. In general, the more expensive alloys are used when physical space limitations dictate higher watts per area dissipation from the element. 

Hydrazine—borane compounds are made by the reaction of sodium borohydride and a hydrazine salt in THF (23,24). The mono-(N2H4 BH ) and di-(N2H4 2BH2) adducts are obtained, depending on the reaction conditions. These compounds have been suggested as rocket fuels (25) and for chemical deposition of nickel—boron alloys on nonmetallic surfaces (see Metallic COATINGS) (26). 

Fresh reducing gas is generated by reforming natural gas with steam. The natural gas is heated in a recuperator, desulfurized to less than 1 ppm sulfur, mixed with superheated steam, further preheated to 620°C in another recuperator, then reformed in alloy tubes filled with nickel-based catalyst at a temperature of 830°C. The reformed gas is quenched to remove water vapor, mixed with clean recycled top gas from the shaft furnace, reheated to 925°C in an indirect fired heater, and injected into the shaft furnace. For high (above 92%) metallization a CO2 removal unit is added in the top gas recycle line in order to upgrade the quaUty of the recycled top gas and reducing gas. 

Soft magnetic materials are characterized by high permeabiUty and low coercivity. There are sis principal groups of commercially important soft magnetic materials iron and low carbon steels, iron—siUcon alloys, iron—aluminum and iron—aluminum—silicon alloys, nickel—iron alloys, iron-cobalt alloys, and ferrites. In addition, iron-boron-based amorphous soft magnetic alloys are commercially available. Some have properties similar to the best grades of the permalloys whereas others exhibit core losses substantially below those of the oriented siUcon steels. Table 1 summarizes the properties of some of these materials. 

In the sheet-forming process, stainless steel, bronze, nickel-base alloys, or titanium powders are mixed with a thermosetting plastic and presintered to polymerize the plastic. Sintering takes place in wide, shallow trays. The specified porosity is achieved by selecting the proper particle size of the powder. Sheet is available in a variety of thicknesses between 16 x 30 mm and as much as 60 x 150 cm. A sheet can be sheared, roUed, and welded into different configurations. 

The matte can be treated in different ways, depending on the copper content and on the desired product. In some cases, the copper content of the Bessemer matte is low enough to allow the material to be cast directly into sulfide anodes for electrolytic refining. Usually it is necessary first to separate the nickel and copper sulfides. The copper—nickel matte is cooled slowly for ca 4 d to faciUtate grain growth of mineral crystals of copper sulfide, nickel—sulfide, and a nickel—copper alloy. This matte is pulverized, the nickel and copper sulfides isolated by flotation, and the alloy extracted magnetically and refined electrolyticaHy. The nickel sulfide is cast into anodes for electrolysis or, more commonly, is roasted to nickel oxide and further reduced to metal for refining by electrolysis or by the carbonyl method. Alternatively, the nickel sulfide may be roasted to provide a nickel oxide sinter that is suitable for direct use by the steel industry. 

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