Nanofiltration membranes pore size

The individual membrane filtration processes are defined chiefly by pore size although there is some overlap. The smallest membrane pore size is used in reverse osmosis (0.0005—0.002 microns), followed by nanofiltration (0.001—0.01 microns), ultrafHtration (0.002—0.1 microns), and microfiltration (0.1—1.0 microns). Electro dialysis uses electric current to transport ionic species across a membrane. Micro- and ultrafHtration rely on pore size for material separation, reverse osmosis on pore size and diffusion, and electro dialysis on diffusion. Separation efficiency does not reach 100% for any of these membrane processes. For example, when used to desalinate—soften water for industrial processes, the concentrated salt stream (reject) from reverse osmosis can be 20% of the total flow. These concentrated, yet stiH dilute streams, may require additional treatment or special disposal methods. 

Membranes are used for a wide variety of separations. A membrane serves as a barrier to some particles while allowing others to selectively pass through. The membrane pore size, shape, and electrostatic surface charge are fundamental to particle removal. Reverse osmosis (RO), nanofiltration (NF), ultrafiltration (UF), and microfiltration (MF) relate to separation of ions, macromolecules and particles in the 0.001-10 pm range. 

Nghiem, L.D. Hawkes, S. (2007) Effects of membrane fouling on the nanofiltration of pharmaceutically active compounds (PhACs) mechanisms and role of membrane pore size. Separation and Purification Technology, 57 (1), 182-190. 

The separation of homogeneous catalysts by means of membrane filtration has been pioneered by Wandrey and Kragl. Based on the enzyme-membrane-reactor (EMR),[3,4] that Wandrey developed and Degussa nowadays applies for the production of amino acids, they started to use polymer-bound ligands for homogeneous catalysis in a chemical membrane reactor (CMR).[5] For large enzymes, concentration polarization is less of an issue, as the dimension of an enzyme is well above the pore-size of a nanofiltration membrane. 

The idea of using membranes to filter molecules on the basis of size is not without precedent. Dialysis is used routinely to separate low molecular weight species from macromolecules [105]. In addition, nanofiltration membranes are known for certain small molecule separations (such as water purification), but such membranes typically combine both size and chemical transport selectivity and are particularly designed for the separation involved. Hence, in spite of the importance of the concept, synthetic membranes that contain a collection of monodisperse, molecule-sized pores that can be used as molecular filters to separate small molecules on the basis of size are currently not available. 

Ultrafiltration and microfiltration membranes produce high porosities and pore sizes in the range of 30-100 nanometers (UF) and higher (MF), which enable the passage of larger dissolved particles and even some suspended particles. The separation-filtration mechanism is based on molecule/particle sizes. The nanofiltration membrane lies between the UF and RO membranes, combining the properties of both so that the two mechanisms coexist. In addition, the NF membrane may be... 

As one can see from Table 1, a spin-off result of this work is a list of recipes for the preparation of membranes with different amounts of doping, covering a complete range of pore-sizes with a resolution of 1-2 nm. This shows that we are now able to produce membranes with a tailor-made pore-size, which may be important for retaining certain large molecules by high-flux nanofiltration. 

For applications where only the mesoporous layer is used, e.g. as a nanofiltration membrane, the surface charge also might play an important role for the specific application. To cover a complete range of applications, one should not only cover a complete range of pore-sizes in the used membrane materials, but also a range in surface charge on the membrane pores. 

The work described in this chapter is especially concerned with three of the most widely used pressure driven membrane processes microfiltration, ultrafiltration and nanofiltration. These are usually classified in terms of the size of materials which they separate, with ranges typically given as 10.0-0.1 xm for microfiltration, 0.1 p.m-5 nm for ultrafiltration, and 1 nm for nanofiltration. The membranes used have pore sizes in these ranges. Such pores are best visualised by means of atomic force microscopy (AFM) [3]. Figure 14.1 shows an example of a single pore in each of these three types of membrane. An industrial membrane process may use several hundred square meters of membrane area containing billions of such pores. 

Nanofiltration (NF) is a pressure-driven membrane separation technology used to separate ions from solution. Nanofiltration membranes were widely available beginning in the 1980 s. This technology uses microporous membranes with pore sizes ranging from about 0.001 to 0.01 microns. Nanofiltration is closely related to RO in that both technologies are used to separate ions from solution. Both NF and RO primarily use thin-film composite, polyamide membranes with a thin polyamide skin atop a polysulfone support (see Chapter 4.2.2). 

Nanofiltration (NF) and RO are closely related in that both share the same composite membrane structure and are generally used to remove ions from solution. However, NF membranes use both size and charge of the ion to remove it from solution whereas RO membranes rely only on "solution-diffusion" transport to affect a separation (see Chapters 16.2 and 4.1, respectively). Nanofiltration membranes have pore sizes ranging from about 0.001 to 0.01 microns, and therefore,... 

We reported our recent developed membranes called carbon whisker membrane (CWM) and c on-coated coamic membrane. The CWM performed a better permeant flux in the filtration process in comparison with the membrane without whiskers. Also, CWMs have a self-cleaning function which can increase the separation efficiency during die filtration and increase die lift-time of the membrane. The carbon-coated ceramic membranes with various pore sizes can be made for the puipose of nanofiltration. 

Liquid separation. Separation can take place between solvents and solutes, macromolecules or particles or between species in liquid media by the effect of size exclusion. That is, those molecules or colloids larger than the size of the membrane pores will be retained or rejected while those smaller ones can pass through the membrane. The size exclusion mechanism predominates in pressure driven membrane processes such as microfiltration, ultrafiltration and even nanofiltration which has a molecular selectivity on the order of one nanometer. 

Retention of ionic species modifies ionic concentrations in the feed and permeate liquids in such a way that osmotic pressure or electroosmotic phenomena cannot be neglected in mass transfer mechanisms. The reflexion coefficient, tr, in Equations 6.4 and 6.5 represents, respectively, the part of osmotic pressure force in the solvent flux and the diffusive part in solute transport through the membrane. One can see that when a is close or equal to zero the convective flux in the pores is dominant and mostly participates to solute transport in the membrane. On the contrary when diffusion phenomena are involved in species transport through the membrane, which means that the transmembrane pressure is exerted across an almost dense stmcture. Low UF and NF ceramic membranes stand in the former case due to their relatively high porous volume and pore sizes in the nanometer range. Recendy, relevant results have been published concerning the use of a computer simulation program able to predict solute retention and flux for ceramic and polymer nanofiltration membranes [21]. 

Membranes having effective pore sizes between 0.001 and 0.01 pm are used in nanofiltration. NF is placed between reverse osmosis and ultrafiltration, and because of that it is sometimes considered as loose reverse osmosis. Typical operating pressures for NF are 0.3-1.4 MPa. The process allows to separate monovalent ions from multivalent ions, which are retained by NF membrane. The process can be used for separation of organic compounds of moderate molecular weight from the solution of monovalent salts. The very well-known application in nuclear industry is boric acid recovery from contaminated cooling water in nuclear reactor. There are some examples of nanofiltration applications and studies done with the aim of implementation in nuclear centers described in literature. Some of them are listed in the Table 30.4. 

Separation processes as a whole have grown in importance because of increasingly stringent requirements for product purity [1]. Among the different membrane techniques, pressure-driven processes such as microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO) were the first to undergo rapid commercialization [2-A], These processes basically differ in pore size distribution of membranes used and the types of compounds recovered. A typical schematic of the exclusion of various compounds through different membrane processes is illustrated in Figure 42.1. 

Fig. 1 Typical pore sizes for membranes used in reverse osmosis, nanofiltration, ultrafiltration, and microfiltration.

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