Methyl iodide, reaction with rhodium

The mechanism of the rhodium-catalyzed methanol carbonylation has been extensively reviewed elsewhere (17,21,22). The reaction is characterized by kinetics which are independent of CO pressure and are first order both in rhodium and methyl iodide. Taken with the spectroscopic data, these are... 

AJthaugh various propiisals for the ni chani m of methanol homologation exist, the course of the reaction is still not fully understood. This is especially true for the activation of methanol with a concomitant C-0 bond scission. Also, the folc of the iodine promoter and of ligands remains unclear. This situation is controversial to the closely-related carbonylation of methanol to acetic acid with rhodium catalysts, where the oxidative addition of the intermediate methyl iodide to a rhodium (1) is a generally-accepted reaction path [SR]. 

The unit has virtually the same flow sheet (see Fig. 2) as that of methanol carbonylation to acetic acid (qv). Any water present in the methyl acetate feed is destroyed by recycle anhydride. Water impairs the catalyst. Carbonylation occurs in a sparged reactor, fitted with baffles to diminish entrainment of the catalyst-rich Hquid. Carbon monoxide is introduced at about 15—18 MPa from centrifugal, multistage compressors. Gaseous dimethyl ether from the reactor is recycled with the CO and occasional injections of methyl iodide and methyl acetate may be introduced. Near the end of the life of a catalyst charge, additional rhodium chloride, with or without a ligand, can be put into the system to increase anhydride production based on net noble metal introduced. The reaction is exothermic, thus no heat need be added and surplus heat can be recovered as low pressure steam. 

As shown in Scheme 168, oxidative addition reactions with either methyl chloride or methyl iodide proved successful and yielded the corresponding octahedral rhodium(III) complexes. ... 

Other companies (e.g., Hoechst) have developed a slightly different process in which the water content is low in order to save CO feedstock. In the absence of water it turned out that the catalyst precipitates. Clearly, at low water concentrations the reduction of rhodium(III) back to rhodium(I) is much slower, but the formation of the trivalent rhodium species is reduced in the first place, because the HI content decreases with the water concentration. The water content is kept low by adding part of the methanol in the form of methyl acetate. Indeed, the shift reaction is now suppressed. Stabilization of the rhodium species and lowering of the HI content can be achieved by the addition of iodide salts. High reaction rates and low catalyst usage can be achieved at low reactor water concentration by the introduction of tertiary phosphine oxide additives.8 The kinetics of the title reaction with respect to [MeOH] change if H20 is used as a solvent instead of AcOH.9 Kinetic data for the Rh-catalyzed carbonylation of methanol have been critically analyzed. The discrepancy between the reaction rate constants is due to ignoring the effect of vapor-liquid equilibrium of the iodide promoter.10... 

An anionic rhodium iodide carbonyl complex was supported on polyvinylpyrrolidone for the carbonylation of methanol in the presence of scC02 [98], Depending on the reaction conditions and method of extraction, less than 0.08% rhodium leaching was observed. Saturation of the support with methyl iodide was found to be vital to enhance the longevity and recyclability of the catalyst. 

The generation of the initial metal-carbon bond in the catalytic cycle by reaction of methyl iodide with a metal carbonyl-containing species has been proposed as a key step in both the cobalt (2) and rhodium (4) catalyzed systems. 

Because salts of the [Rh(CO)2X2] ion are not only simple to prepare but rather stable species under ambient conditions, the reaction of [Rh(CO)2X2] ions with methyl iodide can be readily studied. Infrared spectroscopy at room temperature (15) reveals that an acetyl complex of rhodium(III) is the first detectable species after reaction. This species was isolated as its trimethylphenylammonium salt, and the structure of this material has been determined by X-ray crystallography (16). The... 

This catalytic cycle, generating acetyl iodide from methyl iodide, has been demonstrated by carbonylation of anhydrous methyl iodide at 80°C and CO partial pressure of 3 atm using [(C6H5)4As][Rh(CO)2X2] as catalysts. After several hours reaction, acetyl iodide can be identified by NMR and infrared techniques. However, under anhydrous conditions some catalyst deactivation occurs, apparently by halogen abstraction from the acetyl iodide, giving rhodium species such as frans-[Rh(CO)2I4] and [Rh(CO)I4] . Such dehalogenation reactions are common with d8 and d10 species, particularly in reactions with species containing weak... 

The rate-determining step in this process is the oxidative addition of methyl iodide to 1. Within the operating window of the process the reaction rate is independent of the carbon monoxide pressure and independent of the concentration of methanol. The methyl species 2 formed in reaction (2) cannot be observed under the reaction conditions. The methyl iodide intermediate enables the formation of a methyl rhodium complex methanol is not sufficiently electrophilic to carry out this reaction. As for other nucleophiles, the reaction is much slower with methyl bromide or methyl chloride as the catalyst component. 

Re (ii). The "salt effect" is more intriguing. At low lithium concentrations (lithium is the most effective cation) the reaction is first order in the salt concentration and zero order in rhodium, methyl iodide, and carbon monoxide. The rate steeply increases with the lithium concentrations. At high lithium concentrations the rate dependencies equal the Monsanto process, i.e. first order in rhodium and methyl iodide, and zero order in CO. The metal salts are involved in two reactions ... 

The reaction of alcohols with CO can also be catalysed by palladium iodides, and various ligands or solvents. Acetic acid is prepared by the reaction of MeOH with CO in the presence of a catalyst system comprising a palladium compound, an ionic iodide compound, a sulfone solvent at conditions similar to those of the rhodium system (180 °C, 60 bar), and, in some cases, traces of a nickel-bipyridine compound were added. Sulfones or phosphine oxides play a stabilising role in preventing metal precipitation [26], Palladium(II) salts catalyse the carbonylation of methyl iodide in methanol to methyl acetate in the presence of an excess of iodide, even without amine or phosphine co-ligands platinum(II) salts are less effective [27],... 

The mechanism is well understood, involving complexation of the rhodium with iodine and carbon monoxide, reaction with methyl iodide (formed from the methanol with hydrogen iodide), insertion of CO in the rhodium-carbon bond, and hydrolysis to give product with regeneration of the complex and more hydrogen iodide. 

Rate parameters of all unit reactions were determined by a differential reaction technique and are summarized in Table III for the Ni/A.C. catalyst. For methyl acetate formation, the reaction orders with respect to methyl iodide, methanol and carbon monoxide are 0.1, 0.6 and 0.7, respectively, which are remarkably different from those for the rhodium catalyst (1.0, 0 and 0, respectively)... 

The mechanism for the reaction is believed to be as shown in Eq. 15.170 (start with CH3OH, lower right, and end with CHjCOOH, lower left).180 The reaction can be initiated with any rhodium salt, e.g., RhCl3, and a source of iodine, the two combining with CO to produce the active catalyst, IRItfCO y. The methyl iodide arises from the reaction of methanol and hydrogen iodide. Note that the catalytic loop involves oxidative addition, insertion, and reductive elimination, with a net production of acetic acid from the insertion of carbon monoxide into methanol. The rhodium shuttles between the +1 and +3 oxidation states. The cataylst is so efficient that the reaction will proceed at atmospheric pressure, although in practice the system is... 

The reaction has some similarity to the hydroformylation reaction described in Section 31-4B. The hydrogen iodide is required to transform methanol to methyl iodide. The rhodium catalyst then reacts with the methyl iodide as a nucleophilic reagent ... 

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