Melting with Pressure Flow Melt Removal

1 Melting with Pressure Flow Melt Removal 

To simplify the problem, we can assume that the polymer bar moves at a constant speed Usy, and that a film of constant thickness, 5, exists between the bar and the heated plate. In addition, we assume that the polymer melt is Newtonian and that the viscosity is independent of temperature. The Newtonian assumption is justified by low rates of deformation that develop in this relatively slow flow problem. Furthermore, due to these low rates of deformation we can assume that the convective and viscous dissipation effects are negligible. 

In eqn. (6.268), ur is the mean radial velocity at position r, and can be computed using 

For this problem, the momentum balance reduces to a simple form of the radial component of the equation of motion 

Equation (6.274) can be integrated using the boundary condition p(R) pressure profile 

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Schematic diagram of the melting process with pressure flow melt removal.

An interesting and practically valuable result was obtained in [21] for PE + N2 melts, and in [43] for PS + N2 melts. The authors classified upper critical volumetric flow rate and pressure with reference to channel dimensions x Pfrerim y Qf"im-Depending on volume gas content

channel entrance (pressure of 1 stm., experimental temperature), x and y fall, in accordance with Eq. (24), to tp 0.85. At cp 0.80, in a very narrow interval of gas concentrations, x and y fall by several orders. The area of bubble flow is removed entirely. It appears that at this concentration of free gas, a phase reversal takes place as the polymer melt ceases to be a continuous phase (fails to form a continuous cluster , in flow theory terminology). The theoretical value of the critical concentration at which the continuous cluster is formed equals 16 vol. % (cf., for instance, Table 9.1 in [79] and [80]). An important practical conclusion ensues it is impossible to obtain extrudate with over 80 % of cells without special techniques. In other words, technology should be based on a volume con-... 

Because of these limitations, and in particular because of the fact that, in such a mechanism, the temperature gradient at the wall that determines the heat flux to the solids drops exponentially with time, this melting mechanism is rather inefficient. However, the latter drawback can be alleviated if some mechanism continuously removes the molten layer. This, as shown in Fig. 5.3, can be accomplished either by applying a force normal to the heated surface, forcing out the melt by pressure flow, or by having the contact surface move parallel to its plane, dragging away the molten layer. These comprise the two... 

Pressure-sensitive adhesives Pressure-sensitive adhesions are actually viscous polymer melts at room temperature. The polymers must be applied at temperatures above their Tg to permit rapid flow. The adhesive is made to flow by application of pressure. When the pressure is removed, the viscosity of the polymer is sufficient to hold and adhere to the surface. Many tapes are of this type where the back is smooth and coated with a nonpolar coating so as not to bond with the sticky surface. The two adhering surfaces can be separated, but only with some difficulty. 

Whiskers can be incorporated into the metallic matrix using a number of compositeprocessing techniques. Melt infiltration is a common technique used for the production of SiC whisker-aluminum matrix MMCs. In one version of the infiltration technique, the whiskers are blended with binders to form a thick slurry, which is poured into a cavity and vacuum-molded to form a pre-impregnation body, or pre-preg, of the desired shape. The cured slurry is then fired at elevated temperature to remove moisture and binders. After firing, the preform consists of a partially bonded collection of interlocked whiskers that have a very open structure that is ideal for molten metal penetration. The whisker preform is heated to promote easy metal flow, or infiltration, which is usually performed at low pressures. The infiltration process can be done in air, but is usually performed in vacuum. 

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