Material boron nitrides

The isotope boron-10 is used as a control for nuclear reactors, as a shield for nuclear radiation, and in instruments used for detecting neutrons. Boron nitride has remarkable properties and can be used to make a material as hard as diamond. The nitride also behaves like an electrical insulator but conducts heat like a metal. 

Cera.micA.bla.tors, Several types of subliming or melting ceramic ablators have been used or considered for use in dielectric appHcations particularly with quartz or boron nitride [10043-11 -5] fiber reinforcements to form a nonconductive char. Fused siHca is available in both nonporous (optically transparent) and porous (sHp cast) forms. Ford Aerospace manufactures a 3D siHca-fiber-reinforced composite densified with coUoidal siHca (37). The material, designated AS-3DX, demonstrates improved mechanical toughness compared to monolithic ceramics. Other dielectric ceramic composites have been used with performance improvements over monolithic ceramics (see COMPOSITE MATERIALS, CERAMIC MATRIX). 

Diamond. Diamond [7782 0-3] is the hardest substance known (see Carbon, diamond, natural). It has a Knoop hardness of 78—80 kN/m (8000—8200 kgf/m ). The next hardest substance is cubic boron nitride with a Knoop value of 46 kN/m, and its inventor, Wentorf, beheves that no manufactured material will ever exceed diamond s hardness (17). In 1987 the world production of natural industrial diamonds (4) was about 110 t (1 g = 5 carats). It should be noted that whereas the United States was the leading consumer of industrial diamonds in 1987 (140 t) only 260 kg of natural industrial diamonds were consumed this is the lowest figure in 48 years (4), illustrating the impact that synthetic diamonds have made on the natural diamond abrasive market. 

Fig. 16. Insulator wall designs (a) peg wall (b) conducting bar wall and (c) segmented bar wall. The gas-side materials are tungsten and tungsten—copper composite, the base material, copper, and the insulators, boron nitride. Slagging grooves are shown.

A wide range of cutting-tool materials is available. Properties, performance capabilities, and cost vary widely (2,7). Various steels (see Steel) cast cobalt alloys (see Cobalt and cobalt alloys) cemented, cast, and coated carbides (qv) ceramics (qv), sintered polycrystalline cubic boron nitride (cBN) (see Boron compounds) and sintered polycrystalline diamond tbin diamond coatings on cemented carbides and ceramics and single-crystal natural diamond (see Carbon) are all used as tool materials. Most tool materials used in the 1990s were developed during the twentieth century. The tool materials of the 1990s... 

Development of practical and low cost separators has been an active area of ceU development. CeU separators must be compatible with molten lithium, restricting the choice to ceramic materials. Early work employed boron nitride [10043-11-5] BN, but a more desirable separator has been developed using magnesium oxide [1309-48-4], MgO, or a composite ofMgO powder—BN fibers. Corrosion studies have shown that low carbon steel or... 

Uses. Hot-pressed hBN is useful for high temperature electric or thermal insulation, vessels, etc, especially in inert or reducing atmospheres, and for special materials such as IITV semiconductors (qv). Its low thermal expansion makes it resistant to thermal shock. The powder can be used as a mold release agent or as thermal insulation. Boron nitride is also available in fiber form (19). BN deposited pyrolyticaHy on refractory substrates at 1200—1800°C has a turbostratic stmcture and low porosity it has greater chemical resistance and is impervious to helium. 

Materials made of siHcon nitride, siHcon oxynitride, or sialon-bonded siHcon carbide have high thermal shock and corrosion resistance and may be used for pump parts, acid spray nozzles, and in aluminum reduction ceUs (156—159). A very porous siHcon carbide foam has been considered for surface combustion burner plates and filter media. It can also be used as a substrate carrying materials such as boron nitride as planar diffusion source for semiconductor doping appHcations. 

H-BN is produced by hot-pressing the powder or by CVD. The processes impart different properties. The hot-pressed material shows less anisotropy than the CVD BN, since the powder grains are randomly oriented. CVD BN is usually a turbostratic boron nitride with warped basal planes and lattice defects. It is also known as pyrolytic boron nitride or PBN.1 11 " ]... 

Cubic boron nitride (c-BN) is a different material altogether from h-BN, with a structure similar to that of diamond, which is characterized by extremely high hardness (second to diamond) and high thermal conductivity.As such, it is a material of great interest and a potential competitor to diamond, particularly for cutting and grinding applications. Its characteristics and properties are shown in Table 10.3... 

Boron nitride is one of the most outstanding corrosion-resistant materials. It is inert to gasoline, benzene, alcohol, acetone, chlorinated hydrocarbons and other organic solvents. It is not wetted by molten aluminum, copper, cadmium, iron, antimony, bismuth, silicon, germanium, nor by many molten salts and glasses. It is used extensively as crucible material, particularly for molten metals, glasses and ceramic processing. 

Elements dissolved in boron influence its crystal structure. Dissolved impurities also influenee the physical and chemical properties of boron, especially the electrical properties, because boron is a semiconductor. Preparation of solid solutions in jS-rh boron requires a careful choice of crucible material. To avoid contamination, boron nitride or a cold, coinage-metal crucible should be used or the levitation or floating-zone melting techniques applied. 

Molybdenum disulhde (M0S2), graphite, hexagonal boron nitride, and boric acid are examples of lamella materials commonly applied as solid lubricants. The self-lubricating nature of the materials results from the lamella crystalline structure that can shear easily to provide low friction. Some of these materials used to be added to oils and greases in powder forms to enhance their lubricity. Attention has been shifted in recent years to the production and use of nanosize particles of M0S2, WS2, and graphite to be dispersed in liquid lubricants, which yields substantial decreases in friction and wear. 

Non-oxide ceramics such as silicon carbide (SiC), silicon nitride (SijN ), and boron nitride (BN) offer a wide variety of unique physical properties such as high hardness and high structural stability under environmental extremes, as well as varied electronic and optical properties. These advantageous properties provide the driving force for intense research efforts directed toward developing new practical applications for these materials. These efforts occur despite the considerable expense often associated with their initial preparation and subsequent transformation into finished products. 

There is great interest in developing molecular precursors for boron-nitrogen polymers and boron nitride solid state materials, and one general procedure is described in this report. Combinations of B-trichloroborazene and hexamethyldisilazane lead to formation of a gel which, upon thermolysis, gives hexagonal boron nitride. The BN has been characterized by infrared spectroscopy, x-ray powder diffraction and transmission electron microscopy. 

A colorless gel formed which was isolated by vacuum evaporation of the volatiles. The resulting colorless glassy solid was pyrolyzed in vacuo at 900°C for 24 hours in a quartz tube and the evolved volatiles identified as NH3 and NH4CI. The remaining solid was briefly (2 hours) heated in air at 1200°C in order to remove minor carbon impurities and to improve crystallinity. This solid was then treated at room temperature with 40% aqueous HF to remove boric acid and silica formed in small quantities. The solid obtained at 900°C was identified as boron nitride however, the majority of the material was amorphous. After treatment at 1200°C, white crystalline boron-nitride was obtained in about 55% yield. 

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