Liquid products from catalytic cracking

Antdysis of Liquid Product from Catalytic Cracking of n-Octenes... 

Products from catalytic cracking units are also more stable due to a lower olefin content in the liquid products. This reflects a higher hydrogen transfer activity, which leads to more saturated hydrocarbons than in thermally cracked products from delayed coking units, for example. 

The liquid products of catalytic cracking (obtained in accordance with the described principles) have been omitted from consideration thus far, except in the case of the alkyl aromatics. To the refiner, the liquid obtained is of prime importance, both as gasoline and heavier intermediate oils. 

Liquid Products from Thermal and Catalytic Cracking Run Designation ... 

The components of products from thermal and catalytic cracking of HDPE, LDPE, LP, PP, PS were analyzed [48], and the results are shown in Table 28.2 and Table 28.3. The products from thermal cracking of HDPE, LDPE and LP (linear polyethylene) are mainly wax-like substances at normal temperamre. The fraction under 200°C recovered from HDPE accounts for 16% of the total cracking products, while that from LP accounts for 23%. Compared with tlie products of PE, PP produces less solid residue, but more liquid components, and PS produces the highest proportion of liquid fraction, which is 99.17% by thermal cracking and 99.56% by catalytic cracking. 

It has been shown, however, that such catalysts may contain protons, either by design or because of the difficulty in removing all traces of moisture, and these protons have been shown to be superacidic with Hammett acidities up to —18. These protons will also play some role in the catalytic activity of these ionic liquids in practical situations. Ionic liquids in which superacidic protons have deliberately been generated by addition of small amounts of water, HCl or H2SO4 have been used to catalytically crack polyethene under relatively mild conditions. The main products are mixed C3-C5 alkanes, which would be a useful feedstock from waste polyethene recycling. In contrast to other cracking procedures no aromatics or alkenes are produced, although small amounts of polycyclic compounds are obtained. 

Figure 7.7b shows the essential features of a refinery catalytic cracker. Large molar mass hydrocarbon molecules are made to crack into smaller hydrocarbon molecules in the presence of a solid catalyst. The liquid hydrocarbon feed is atomized as it enters the catalytic cracking reactor and is mixed with the catalyst particles being carried by a flow of steam or light hydrocarbon gas. The mixture is carried up the riser and the reaction is essentially complete at the top of the riser. However, the reaction is accompanied by the deposition of carbon (coke) on the surface of the catalyst. The catalyst is separated from the gaseous products at the top of the reactor. The gaseous products leave the reactor... 

The performance analysis and product analysis results confirm previous findings (3,8) that hydrotreating improves the quality of catalytic cracker feedstock and the resultant products. In addition, it was shown that the quality of the liquid products and the yields of the coke and the heavy cycle oil (HCO) from cracking of the severely hydrotreated feedstock (WM-2-9) were independent of the conditions of the cracking process. These results imply that there exists a degree of pretreatment hydrotreating above which... 

The new Brownsville, Tex., plant for the manufacture of synthetic liquid fuels from natural gas makes use of this reaction to increase the octane number of its product by as much as 20 units. Synthetic naphtha produced over iron catalyst is highly olefinic and contains substantial amounts of straight-chain isomers with terminal double bonds (8). The shifting of these double bonds toward the center of the molecule may be accomplished by vapor-phase treatment employing synthetic cracking catalyst in the fluid state, under mild catalytic cracking conditions. Oxygenated compounds also present are converted under the isomerization conditions to hydrocarbons and water. 

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