Lap-shear

Fig. 2. Illustrations of forces to which adhesive bonds are subjected, (a) A standard lap shear specimen where the black area shows the adhesive. The adherends are usually 25 mm wide and the lap area is 312.5 mm. The arrows show the direction of the normal apphcation of load, (b) A peel test where the loading configuration, shown by the arrows, is for a 180° peel test, (c) A double cantilever beam test specimen used in the evaluation of the resistance to crack propagation of an adhesive. The normal application of load is shown by the arrows. This load is appHed by a tensile testing machine or other...

The principal type of shear test specimen used in the industry, the lap shear specimen, is 2.54 cm wide and has a 3.23-cm overlap bonded by the adhesive. Adherends are chosen according to the industry aluminum for aerospace, steel for automotive, and wood for constmction appHcations. Adhesive joints made in this fashion are tested to failure in a tensile testing machine. The temperature of test, as weU as the rate of extension, are specified. Results are presented in units of pressure, where the area of the adhesive bond is considered to be the area over which the force is appHed. Although the 3.23-cm ... 

Load bearing capabiUties are dependent upon the adherend, joint design, rate of loading, and temperature. Values given represent the type of adherends normally used at room temperature. Lap shear values approximate those obtainable from an overlap of 3.2 cm. ... 

Polyimides of 6FDA and aUphatic diamines with good low temperature processkig and low moisture swelling are known to be useful as hot-melt adhesives (109). Aluminum strips bonded by this polymer (177°C/172 kPa (25 psi) for 15 min) exhibited a lap-shear strength of 53 MPa (7690 psi) at room temperature and 35 MPa (5090 psi) at 100°C. The heat- and moisture-resistant 6F-containing Pis useful ki electronic devices are prepared from... 

Fig. 8. The dependence on contact angle of the magnitude and location of maximum stress concentration in a lap shear test. As the contact angle decreases, the stress concentration decreases, and its locus moves toward the center-plane of the adhesive phase. Redrawn from ref. [51].

Comparison of tensile lap shear strengths solvent-based chromate-inhibited primers versus nonchromate and low VOC primers [42]... 

Primer (source) Adhesive Tensile lap shear strength (psi) ... 

Fig. I. Comparison of unprimed and eleetroprimed single lap-shear adhesive joint strengths for steel coupons bonded with imidazole-cured epoxy [43].

Flexibilized epoxy resins are important structural adhesives [69]. Liquid functionally terminated nitrile rubbers are excellent flexibilizing agents for epoxy resins. This liquid nitrile rubber can be reacted into the epoxy matrix if it contains carboxylated terminated functionalities or by adding an amine terminated rubber. The main effects produced by addition of liquid nitrile rubber in epoxy formulations is the increase in T-peel strength and in low-temperature lap shear strength, without reducing the elevated temperature lap shear. 

St. Clair et. al. investigated a series of maleimide and nadimide terminated polyimides and developed LARC-13 [8,9]. Changing the terminal group from maleimide to nadimide, the value of the lap shear strength of a titanium lap shear joint increased from 7 to 19 MPa [9]. They also added an elastomeric component to the adhesive formulation. The introduction of 15 wt% of a rubbery component, ATBN (amine terminated butadiene nitrile polymer) and ADMS (aniline terminated polydimethyl siloxane) enhanced the adhesive properties as follows 19 MPa to 25 MPa (ATBN) titanium T-peel strength 0.2 kN/m to 1.4... 

Lap shear samples performed according to ASTM-D1002 or D3163. Oily metal was coated with hexadecane. All other substrates were bonded unprepared. 

The slow rate of hydration for buried surfaces is desirable from a service point of view, but makes the study and evaluation of the durability of surface treatments difficult unless wedge tests (ASTM D3762) or similar tests are used to accelerate the degradation. As for the wedge test, the stress at the crack tip, together with the presence of moisture at the tip, make this a more severe test than soaked lap shear specimens or similar types and therefore a better measure of relative durability. 

Fig. 27. Fracture toughness of cracked-lap shear specimens made with FM-x5 adhesive. Adapted from Ref. [109].

In other studies [115], the bond strengths of joints made from steel substrates coated with a variety of oils and waxes ( 6 mg/cm ) and Joined with acrylic adhesive were investigated. Lap-shear strengths up to 15 MPa were obtained with room temperature curing. Very little degradation was seen after 1000 h of... 

Surface cleaning/etches. As with aluminum and titanium, the most critical test for bonded steel joints is durability in hostile (i.e., humid) environments. The fact that the problem is a serious one for steel was illustrated in a study [117] that compared solvent cleaned (smooth) 1010 cold-rolled steel surfaces with FPL aluminum (microrough) substrates. Although the dry lap-shear strengths were not markedly different, stressed lap-shear joints of steel adherends that were exposed to a humid environment failed in less than 30 days, whereas the aluminum joints lasted for more than 3000 days. 

Surface treatment Lap shear (MPa) Ratio element to carbon ... 

Lap shear strengths for EB-cured acrylic adhesives on graphite composites... 

Adhesive Curing dose (kGy) Man. specs. Lap shear strength (MPa) ... 

Man. specs. = Manufacturer specification. Lap shear strength on steel. 

There has been very little work done on the development of EB-curable epoxy adhesives. When undertaking this development work the authors had two objectives. The first objective was to develop a series of adhesives for bonding aluminum-to-aluminum (Al-Al) and composite-to-composite (C-C) with lap shear strengths of 30 MPa or greater at room temperature. The second objective was that the... 

We have also looked at the lap shear strength of selected EB-ciirable epoxy adhesives. Because the adhesives being developed were being used for both aluminum-to-aluminum and composite-to-composite applications the lap shear strengths for both adherends was measured. Aluminum adherends were T2024 phosphoric acid anodized according to ASTM 3933. The composite adherends... 

Lap shear strengths (MPa) of selected EB-cured epoxy adhesives at various temperatures... 

Effects on lap shear strength of EB-cured epoxy adhesives from different surface preparations on aluminum and composite adherends... 

Lap shear at 75°F after 30 days salt spray Less than 15% loss from room-temperature... 

---