Wire junctions

In order to protect the thermocouple against chemical or mechanical damage, it is normally enclosed in a sheath of mineral packing or within a thermowell (Fig. 6.24). Any material which contains the junction should be a good conductor of heat on the one hand, but an electrical insulator on the other. A potentiometric converter is frequently employed to convert the thermocouple signal to the standard 4-20 mA current range prior to further processing and control room presentation. The extension wires which connect the thermocouple element to the control room should have similar thermoelectric properties to those of the thermocouple junction wires. 

In these equations the electrostatic potential i might be thought to be the potential at the actual electrodes, the platinum on the left and the silver on the right. However, electrons are not the hypothetical test particles of physics, and the electrostatic potential difference at a junction between two metals is nnmeasurable. Wliat is measurable is the difference in the electrochemical potential p of the electron, which at equilibrium must be the same in any two wires that are in electrical contact. One assumes that the electrochemical potential can be written as the combination of two tenns, a chemical potential minus the electrical potential (- / because of the negative charge on the electron). Wlien two copper wires are connected to the two electrodes, the... 

The probability matrix plays an important role in many processes in chemical physics. For chemical reactions, the probability of reaction is often limited by tunnelling tlnough a barrier, or by the fonnation of metastable states (resonances) in an intennediate well. Equivalently, the conductivity of a molecular wire is related to the probability of transmission of conduction electrons tlttough the junction region between the wire and the electrodes to which the wire is attached. 

Figure C3.2.16. Dependence of measured resistance in an STM junction consisting of a bare tip a tip with one Xe atom attached, and a tip with two Xe atoms. Note that the Xe atoms facilitate tunnelling (compared to empty space). From Yazdani A, Eigler D M and Lang N D 1996 Off resonance conduction tlirough atomic wires Science 111 1921-4.

Fig. 6. Rule 3 of thermocouples, where (a) represents a four-junction and (b) a two-junction thermocouple. A and B, the two legs of the thermocouple, are wires of dissimilar materials. Junctions are at temperatures T, and Ty Ey E, < ...

In industrial appHcations it is not uncommon that the thermocouple must be coupled to the readout instmment or controUer by a long length of wire, perhaps hundreds of feet. It is obvious from the differential nature of the thermocouple that, to avoid unwanted junctions, extension wine be of the same type, eg, for a J thermocouple the extension must be type J. Where the thermocouple is of a noble or exotic material, the cost of identical lead wine may be prohibitive manufacturers of extension wine may suggest compromises which are less costiy. Junctions between the thermocouple leads and the extension wine should be made in an isothermal environment. The wine and junctions must have the same electrical integrity as the thermocouple junction. Because the emf is low, enclosure in a shield or grounded conduit should be considered. 

Electrodes. AH of the finished silver electrodes have certain common characteristics the grids or substrates used in the electrodes are exclusively made of silver, although in some particular cases silver-plated copper is used. Material can be in the form of expanded silver sheet, silver wire mesh, or perforated silver sheet. In any case, the intent is to provide electronic contact of the external circuit of the battery or cell and the active material of the positive plate. Silver is necessary to avoid any possible oxidation at this junction and the increased resistance that would result. 

Thermocouples Temperature measurements using thermocouples are based on the discovery by Seebeck in 1821 that an electric current flows in a continuous circuit of two different metalhc wires if the two junctions are at different temperatures. The thermocouple may be represented diagrammaticaUy as shown in Fig. 8-60. A and B are the two metals, and T and To are the temperatures of the junctions. Let T and To be the reference junction (cold junction) and the measuring junc tion, respectively. If the thermoelectric current i flows in the direc tion indicated in Fig. 8-60, metal A is customarily referred to as thermoelectricaUy positive to metal B. Metal pairs used for thermocouples include platinum-rhodium (the most popular and accurate), cmromel-alumel, copper-constantan, and iron-constantan. The thermal emf is a measure of the difference in temperature between To and T. In control systems the reference junction is usually located at... 

Centering equipment is used to ensure that the impressed current anode is centrally situated in the borehole. The anode with the centering device can be inserted in the borehole by use of, for example, plastic-insulated wire ropes (see Fig. 9-11). After each of the anodes is inserted, the free space is filled with No. IV coke up to the level of the next anode about 50 kg of coke are necessary per meter of anode bed. The wire rope is fixed to a support above the borehole and provides offloading to the anode cable. The anode cables are laid to a junction box so that the... 

Providing single wire connections between tlie unit-mounted junction boxes and tlie digital system, which reduces field wiring costs. 

Thermocouples are primarily based on the Seebeck effect In an open circuit, consisting of two wires of different materials joined together at one end, an electromotive force (voltage) is generated between the free wire ends when subject to a temperature gradient. Because the voltage is dependent on the temperature difference between the wires (measurement) junction and the free (reference) ends, the system can be used for temperature measurement. Before modern electronic developments, a real reference temperature, for example, a water-ice bath, was used for the reference end of the thermocouple circuit. This is not necessary today, as the reference can be obtained electronically. Thermocouple material pairs, their temperature-electromotive forces, and tolerances are standardized. The standards are close to each other but not identical. The most common base-metal pairs are iron-constantan (type J), chomel-alumel (type K), and copper-constantan (type T). Noble-metal thermocouples (types S, R, and B) are made of platinum and rhodium in different mixing ratios. 

The thermocouple is made by welding together two wires of metals 1 and 2 in such a manner that a segment of metal 1 is connected to two terminal wires of metal 2. One junction between metals 1 and 2 is heated by the infrared beam, and the other junction is kept at constant temperature small changes in ambient temperature are thus minimised. To avoid losses of energy by convection, the couples are enclosed in an evacuated vessel with a window transparent to infrared radiation. The metallic junctions are also covered with a black deposit to decrease reflection of the incident beam... 

As examples of properties of systems satisfying the conditions of definiteness at a particular temperature and of reversion, we may refer to the electrical resistance of a metal wire the electromotive force of a thermocouple with a fixed temperature at the cold junction the volume of a homogeneous gaseous, liquid, or... 

If the two junctions of a circuit of two wires of different metals are maintained at different temperatures, Ti > T2, an electric current flows round the circuit, its direction and magnitude depending on the nature of the metals and on the temperatures (Seebeck, 1821). 

The theory of Kelvin (1854), developed in the preceding, section, stands midway between these two hypotheses, in that it assumes the existence of potential differences at the junctions, playing the role postulated by Clausius, and also admits the production of electromotive forces in the interior of the homo-, geneous wires due to inequalities of temperature in the latter, these inequalities giving rise to the flow of heat which is regarded as essential in the theory of Kohlrausch. 

Figure 15. Photovoltaic detector potential well. The example in this figure is the p-n junction of a n-channel CCD. The x-y-z axes match the orientation shown in Fig. 5. The charge generated in the 3-D volume of a pixel is swept toward a 2-D layer, which is the buried channel that is 0.25-0.5 pm from the front surface of the detector. The z-direction potential is created by the p-n junction combined with the voltages on the polysilicon wires deposited on the frontside of the CCD (not shown in this figure).

Reference electrodes for non-aqueous solvents are always troublesome because the necessary salt bridge may add considerable errors by undefined junction potentials. Leakage of components of the reference compartment, water in particular, into the working electrode compartment is a further problem. Whenever electrochemical cells of very small dimensions have to be designed, the construction of a suitable reference electrode system may be very difficult. Thus, an ideal reference electrode would be a simple wire introduced into the test cell. The usefulness of redox modified electrodes as reference electrodes in this respect has been studied in some detail... 

Seebeck used antimony and copper wires and found the current to be affected by the measuring instrument (ammeter). But, he also found that the voltage generated (EMF) was directly proportional to the difference in temperature of the two junctions. Peltier, in 1834, then demonstrated that if a current was induced in the circuit of 7.1.3., it generated heat at the junctions. In other words, the SEEBECK EFFECT was found to be reversible. Further work led to the development of the thermocouple, which today remains the primary method for measurement of temperature. Nowadays, we know that the SEEBECK EFFECT arises because of a difference in the electronic band structure of the two metals at the junction. This is illustrated as follows ... 

These prepared wires are very useful for sealing through Pyrex and Phoenix. Care must be taken to see that potassium or sodium nitrite does not come into contact with the metal junctions or the tungsten... 

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