Ideal reactors CSTRs

The both ideal reactors CSTR and PER predict a uniform distribution of concentration and temperature, so that the concentrations at the outlet of the reactor are uniform. 

Continuous-Flow Stirred-Tank Reactor. In a continuous-flow stirred-tank reactor (CSTR), reactants and products are continuously added and withdrawn. In practice, mechanical or hydrauHc agitation is required to achieve uniform composition and temperature, a choice strongly influenced by process considerations, ie, multiple specialty product requirements and mechanical seal pressure limitations. The CSTR is the idealized opposite of the weU-stirred batch and tubular plug-flow reactors. Analysis of selected combinations of these reactor types can be useful in quantitatively evaluating more complex gas-, Hquid-, and soHd-flow behaviors. 

Compare this result with that for a single, ideal reactor having the same input concentration, throughput, and total volume. Specifically, compare the outlet concentration of the composite reactor with that from a single CSTR having a... 

The above computation is quite fast. Results for the three ideal reactor t5T)es are shown in Table 6.3. The CSTR is clearly out of the running, but the difference between the isothermal and adiabatic PFR is quite small. Any reasonable shell-and-tube design would work. A few large-diameter tubes in parallel would be fine, and the limiting case of one tube would be the best. The results show that a close approach to adiabatic operation would reduce cost. The cost reduction is probably real since the comparison is nearly apples-to-apples. ... 

Example 6.7 Determine optimal reactor volumes and operating temperatures for the three ideal reactors a single CSTR, an isothermal PER, and an adiabatic PER. 

The design equations for a chemical reactor contain several parameters that are functions of temperature. Equation (7.17) applies to a nonisothermal batch reactor and is exemplary of the physical property variations that can be important even for ideal reactors. Note that the word ideal has three uses in this chapter. In connection with reactors, ideal refers to the quality of mixing in the vessel. Ideal batch reactors and CSTRs have perfect internal mixing. Ideal PFRs are perfectly mixed in the radial direction and have no mixing in the axial direction. These ideal reactors may be nonisothermal and may have physical properties that vary with temperature, pressure, and composition. 

The ideal flow reactors are the CSTR and the PFR. (This chapter later introduces a third kind of ideal reactor, the segregated CSTR, but it has the same distribution of residence times as the regular, perfectly mixed CSTR.) Real reactors sometimes resemble these ideal types or they can be assembled from combinations of the ideal types. 

The length (height) and the diameter of tank reactor are close to each other or at least of the same order of magnitude. Tank reactors are usually equipped with a stirrer. In an ideal continuous stirred-tank reactor (CSTR), a feed stream is instantaneously mixed with the reaction mixture before molecules of the stream start to react. In reality, small reactors with vigorous stirring where relatively slow reactions occur behave as if they were ideal CSTRs. The... 

One of the simplest models for convective mass transfer is the stirred tank model, also called the continuously stirred tank reactor (CSTR) or the mixing tank. The model is shown schematically in Figure 2. As shown in the figure, a fluid stream enters a filled vessel that is stirred with an impeller, then exits the vessel through an outlet port. The stirred tank represents an idealization of mixing behavior in convective systems, in which incoming fluid streams are instantly and completely mixed with the system contents. To illustrate this, consider the case in which the inlet stream contains a water-miscible blue dye and the tank is initially filled with pure water. At time zero, the inlet valve is opened, allowing the dye to enter the... 

The available models mostly refer to ideal reactors, STR, CSTR, continuous PFR. The extension of these models to real reactors should take into account the hydrodynamics of the vessel, expressed in terms of residence time distribution and mixing state. The deviation of the real behavior from the ideal reactors may strongly affect the performance of the process. Liquid bypass - which is likely to occur in fluidized beds or unevenly packed beds - and reactor dead zones - due to local clogging or non-uniform liquid distribution - may be responsible for the drastic reduction of the expected conversion. The reader may refer to chemical reactor engineering textbooks [51, 57] for additional details. 

As discussed in Section 17.2.3.1, reactor performance in general depends on (1) the kinetics of reaction, (2) the flow pattern as represented by the RTD, and (3) mixing characteristics within the vessel. The performance predicted by ideal reactor models (CSTR, PFR, and LFR) is determined entirely by (1) and (2), and they do not take (3)... 

Our treatment of Chemical Reaction Engineering begins in Chapters 1 and 2 and continues in Chapters 11-24. After an introduction (Chapter 11) surveying the field, the next five Chapters (12-16) are devoted to performance and design characteristics of four ideal reactor models (batch, CSTR, plug-flow, and laminar-flow), and to the characteristics of various types of ideal flow involved in continuous-flow reactors. Chapter 17 deals with comparisons and combinations of ideal reactors. Chapter 18 deals with ideal reactors for complex (multireaction) systems. Chapters 19 and 20 treat nonideal flow and reactor considerations taking this into account. Chapters 21-24 provide an introduction to reactors for multiphase systems, including fixed-bed catalytic reactors, fluidized-bed reactors, and reactors for gas-solid and gas-liquid reactions. 

Continuous stirred tank reactor (CSTR) an agitated tank reactor with a continuous flow of reactants into and products from the agitated reactor system ideally, composition and temperature of the reaction mass is at all times identical to the composition and temperature of the product stream. 

In an ideal continuous stirred tank reactor, CSTR, the composition and temperature are uniform throughout and the condition of the effluent is the same as that of the tank. When a battery of such vessels is employed in series, the concentration profile is step shaped if the abscissa is total residence time or the stage number. 

The CRE approach for modeling chemical reactors is based on mole and energy balances, chemical rate laws, and idealized flow models.2 The latter are usually constructed (Wen and Fan 1975) using some combination of plug-flow reactors (PFRs) and continuous-stirred-tank reactors (CSTRs). (We review both types of reactors below.) The CRE approach thus avoids solving a detailed flow model based on the momentum balance equation. However, this simplification comes at the cost of introducing unknown model parameters to describe the flow rates between various sub-regions inside the reactor. The choice of a particular model is far from unique,3 but can result in very different predictions for product yields with complex chemistry. 

For higher-order reactions, the fluid-element concentrations no longer obey (1.9). Additional terms must be added to (1.9) in order to account for micromixing (i.e., local fluid-element interactions due to molecular diffusion). For the poorly micromixed PFR and the poorly micromixed CSTR, extensions of (1.9) can be employed with (1.14) to predict the outlet concentrations in the framework of RTD theory. For non-ideal reactors, extensions of RTD theory to model micromixing have been proposed in the CRE literature. (We will review some of these micromixing models below.) However, due to the non-uniqueness between a fluid element s concentrations and its age, micromixing models based on RTD theory are generally ad hoc and difficult to validate experimentally. 

It is clear that the CSTR quickly becomes extremely large (large volume or large residence time) compared to the PFTR for high conversions for these kinetics. It is instructive to plot Ca/Cao versus z to see how Ca decreases in the two ideal reactors (Figure 3-3). 

The perfectly stirred reactor (PSR) or continuously stirred tank reactor (CSTR) is an idealization that proves useful in describing laboratory experiments and can often be used in the modeling of practical situations. As illustrated in Fig. 16.4, gases enter the reactor with a mass-flow rate of m, a temperature of T, and a mass-fraction composition of Y . Once inside the reactor, the gases are presumed to mix instantaneously and perfectly with the gases already resident in the reactor. Thus the temperature and composition within the reactor are perfectly uniform. 

A continuous stirred-tank reactor (CSTR) is an ideal reactor which is based on the assumption that the reactor contents are well mixed. Therefore, the concentrations of the various components of the outlet stream are assumed to be the same as the concentrations of these components in the reactor. Continuous operation of the enzyme reactor can increase the productivity of the reactor significantly by eliminating the downtime. It is also easy to automate in order to reduce labor costs. 

It can be readily discerned that the reactor equation for the batch reactor (5.12) and the plug-flow reactor (5.13) are identical. In the former, the concentration changes with time, in the latter, with location. In contrast to the situation in the other two ideal reactors, the residence time T in a CSTR is only an average, as every volume element has a different residence time throughout the reactor. 

The continuous-stirred tank reactor (CSTR) has continuous input and output of material. The CSTR is well mixed with no dead zones or bypasses in ideal operation. It may or may not include baffling. The assumptions made for the ideal CSTR are (1) composition and temperature are uniform everywhere in the tank, (2) the effluent composition is the same as that in the tank, and (3) the tank operates at steady state. 

Ideal continuous stirred tank reactor (CSTR) behavior is approached when the mean residence time is 5-10 times the length needed to achieve homogeneity, which is accomplished with 500-2,000 revolutions of a properly designed stirrer. 

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