Hydrotreating typical

Typical hydrotreating feedstock composition. Performance and product properties. 

Table 10.21 gives a typical example of hydrotreating a straight run (SR) gas oil. 

Hydrotreating essentially involves no reduction in molecular size with hydrogen consumption less than about 100 cu. ft./bbl. Primary application is to remove small amounts of impurities with typical uses including naphtha and kerosene hydrosweetening. 

Recovering the bitumen is not easy, and the deposits are either strip-mined if they are near the surface, or recovered in situ if they are in deeper beds. The bitumen could be extracted by using hot water and steam and adding some alkali to disperse it. The produced bitumen is a very thick material having a density of approximately 1.05 g/cm. It is then subjected to a cracking process to produce distillate fuels and coke. The distillates are hydrotreated to saturate olefinic components. Table 1-8 is a typical analysis of Athabasca bitumen. ... 

Yields Typical yields for severe Naphtha Feed reforming Hydrotreated Hydrocracked... 

Due to the water requirement of biocatalytic systems, BDS is typically carried out as a two-phase aqueous-oil process. However, increased sulfur removal rates could be accomplished by using an aqueous-alkane solvent catalytic system [46,203,220,255], The BDS catalytic activity depends on both, the biocatalysts and the nature of the feedstock. It can vary from low activity for crude oil to as high as 60% removal for light gas-oil type feedstocks [27,203,256], or 70% for middle distillates, 90% for diesel, 70% for hydrotreated diesel, and 90% for cracked feedstocks [203,256], The viscosity of the crude oil poses mixing issues in the two-phase oil-water systems however, such issues are minimal for distillate feedstocks, such as diesel or gasoline [257]. 

The bulk of the naphtha was hydrotreated and catalytically reformed over a chlorided Pt/Al203-based catalyst to produce an aromatic motor gasoline. However, the hydrotreated Fischer-Tropsch naphtha is a poor feed for standard catalytic reforming on account of its high linear hydrocarbon content (>75%).37 In order to limit liquid yield loss, typical operation resulted in a reformate with quite low octane value (Table 18.10). Higher octane reformate could be produced, but at the expense of significant liquid yield loss. 

The Exxon Donor Solvent (EDS) Process, developed by the Exxon Research and Engineering Co., differed from the typical process in that, before being recycled, the solvent was hydrogenated in a fixed-bed reactor using a hydrotreating catalyst, such as cobalt or nickel molybdate. Exxon found that use of this hydrogen donor solvent with carefully controlled properties improved process performance. Exxon developed a solvent index, based on solvent properties, which correlated with solvent effectiveness. 

The applications of butene-1 usually require very low levels of isobutylene and butadiene. Sometimes an extra reactor in the MTBE plant is added to get the isobutylene content down from the typical 2.0% to a 0.2% level. Small amounts of butadiene are removed by hydrotreating the stream over a catalyst, which converts the butadiene to butene-2 and maybe some butane. 

Among the classes of feedstock processed in the hydrocracker the most highly aromatics feed are light cycle oils produced in the FCC unit Once formed by cyclization and the hydrogen transfer mechanism discussed above, they accumulate in the product due to the absence of a metal function in the FCC catalyst and adequate hydrogen in the process environment. They are typically sold as low-value fuel oil, or hydrotreated to reduce sulfur content and improve their quality as diesel blend stocks. Another approach to upgrade their value even further... 

Treatment processes are applied to remove impurities, and other constituents that affect the properties of finished products or reduce the efficiency of the conversion processes. A typical example of a treating process is hydrotreating. 

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