Hydrogenation fats and oils

This unit describes the attenuated total reflection Fourier transform infrared (ATR-FTIR) spectroscopic method (AOCS, 1999a AOAC International, 2000), a novel method for measuring the total amount of fat with isolated trans double bonds. It is applicable to natural fats (ruminant fats) and processed fats and oils (partially hydrogenated fats and oils or refined vegetable oils) consisting of long-chain fatty acid methyl esters or triacylglycerols with trans levels >5%, as percent of total fat (AOAC International, 2000). 

Hydrogenation Fats and oils Propane, CO2 Supported platinum, palladium catalysts... 

The total nonequipment cost for hydrogenating fats and oils amounts to about 3.60 per ton this value represents about 25 per cent of the total project cost. ... 

Phosphoric acid or sodium pyrophosphate can be used with hydrogen peroxide for bleaching fats and oils. Phosphoric acid will remove nickel catalysts from hydrogenated fats and oils (see Section 12.16). Long-chain polyphosphates have a synergistic anti-oxidant action on lard, cottonseed oil and other products. 

Earlier in this chapter, we focused on the role of hydrogenation in the pharmaceutical industry. However, the best known role of hydrogenation is in the food industry, where hydrogenation is used to prepare partially hydrogenated fats and oils. 

Esters can participate m hydrogen bonds with substances that contain hydroxyl groups (water alcohols carboxylic acids) This confers some measure of water solubil ity on low molecular weight esters methyl acetate for example dissolves m water to the extent of 33 g/100 mL Water solubility decreases as the carbon content of the ester increases Fats and oils the glycerol esters of long chain carboxylic acids are practically insoluble m water... 

Infrared spectra of fats and oils are similar regardless of their composition. The principal absorption seen is the carbonyl stretching peak which is virtually identical for all triglyceride oils. The most common appHcation of infrared spectroscopy is the determination of trans fatty acids occurring in a partially hydrogenated fat (58,59). Absorption at 965 - 975 cm is unique to the trans functionaHty. Near infrared spectroscopy has been utilized for simultaneous quantitation of fat, protein, and moisture in grain samples (60). The technique has also been reported to be useful for instmmental determination of iodine value (61). 

Nickel also is an important iadustrial catalyst. The most extensive use of nickel as a catalyst is ia the food iadustry ia connection with the hydrogenation or dehydrogenation of organic compounds to produce edible fats and oils (see Fats and FATTY oils). 

Nickel Arsenate. Nickel arsenate [7784-48-7] Ni2(As0 2 8H20, is a yellowish green powder, density 4.98 g/cm. It is highly iasoluble ia water but is soluble ia acids, and decomposes on heating to form As20 and nickel oxide. Nickel arsenate is formed by the reaction of a water solution of arsenic anhydride and nickel carbonate. Nickel arsenate is a selective hydrogenation catalyst for iaedible fats and oils (59). 

There are essentially four steps or unit operations in the manufacture of fatty acids from natural fats and oils (/) batch alkaline hydrolysis or continuous high pressure hydrolysis (2) separation of the fatty acids usually by a continuous solvent crystallisation process or by the hydrophilisation process (J) hydrogenation, which converts unsaturated fatty acids to saturated fatty acids and (4) distillation, which separates components by their boiling points or vapor pressures. A good review of the production of fatty acids has been given (1). 

FIG. 23-35 Effect of catalyst concentration and stirring rate on hydrogenation of soybean oil. (Swern, ed., Baileys Industrial Fat and Oil Products, vol. 2, Wiley, 1979.)... 

SOURCE From Patterson, Hydrogenation of Fats and Oils, Applied Science Pubbsbers, 1983. 

Compared with the fatty alcohol sulfates, which are also oleochemically produced anionic surfactants, the ester sulfonates have the advantage that their raw materials are on a low and therefore cost-effective level of fat refinement. The ester sulfonates are produced directly from the fatty acid esters by sulfona-tion, whereas the fatty alcohols, which are the source materials of the fatty alcohol sulfates, have to be formed by the catalytic high-pressure hydrogenation of fatty acids esters [9]. The fatty acid esters are obtained directly from the fats and oils by transesterification of the triglycerides with alcohols [10]. 

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