HYDROGENATED BUTADIENE RUBBER

Butyl phenolic resin is a typical tackifier for solvent-borne polychloroprene adhesives. For these adhesives, rosin esters and coumarone-indene resins can also be used. For nitrile rubber adhesives, hydrogenated rosins and coumarone-indene resins can be used. For particular applications of both polychloroprene and nitrile rubber adhesives, chlorinated rubber can be added. Styrene-butadiene rubber adhesives use rosins, coumarone-indene, pinene-based resins and other aromatic resins. 

Fumed silicas (Si02). Fumed silicas are common fillers in polychloroprene [40], natural rubber and styrene-butadiene rubber base adhesives. Fumed silicas are widely used as filler in several polymeric systems to which it confers thixotropy, sag resistance, particle suspension, reinforcement, gloss reduction and flow enhancement. Fumed silica is obtained by gas reaction between metallic silicon and dry HCl to rend silica tetrachloride (SiCU). SiC is mixed with hydrogen and air in a burner (1800°C) where fumed silica is formed ... 

Most rubbers used in adhesives are not resistant to oxidation. Because the degree of unsaturation present in the polymer backbone of natural rubber, styrene-butadiene rubber, nitrile rubber and polychloroprene rubber, they can easily react with oxygen. Butyl rubber, however, possesses small degree of unsaturation and is quite resistant to oxidation. The effects of oxidation in rubber base adhesives after some years of service life can be assessed using FTIR spectroscopy. The ratio of the intensities of the absorption bands at 1740 cm" (carbonyl group) and at 2900 cm" (carbon-hydrogen bonds) significantly increases when the elastomer has been oxidized [50]. 

QCMB RAM SBR SEI SEM SERS SFL SHE SLI SNIFTIRS quartz crystal microbalance rechargeable alkaline manganese dioxide-zinc styrene-butadiene rubber solid electrolyte interphase scanning electron microscopy surface enhanced Raman spectroscopy sulfolane-based electrolyte standard hydrogen electrode starter-light-ignition subtractively normalized interfacial Fourier transform infrared... 

Properties of Thermoplastic Elastomeric Composition Based on Hydrogenated Styrene-Butadiene Rubber and Low-Density Polyethelene... 

De Sarkar M., De P.P., and Bhowmick A.K., New polymeric blends from hydrogenated styrene-butadiene rubber and polyethylene. Polymer, 39, 1201, 1998. 

The hydrogenation of unsaturated polymers and copolymers in the presence of a catalyst offers a potentially useful method for improving and optimizing the mechanical and chemical resistance properties of diene type polymers and copolymers. Several studies have been published describing results of physical and chemical testing of saturated diene polymers such as polybutadiene and nitrile-butadiene rubber (1-5). These reports indicate that one of the ways to overcome the weaknesses of diene polymers, especially nitrile-butadiene rubber vulcanizate, is by the hydrogenation of carbon-carbon double bonds without the transformation of other functional unsaturation such as nitrile or styrene. 

The residual carbon-carbon double bond in nitrile butadiene rubber (NBR) can be catalytically hydrogenated to yield its tougher and more stable derivative, hydrogenated nitrile butadiene rubber (HNBR).2 This class of specialty elastomer was developed to expand the range of operating environments possible for nitrile butadiene rubber NBR in environments that expose the rubber to chemical and thermal attack. 

Crabtree s catalyst is an efficient catalyst precursor for the selective hydrogenation of olefin resident within nitrile butadiene rubber (NBR). Its activity is favorably comparable to those of other catalyst systems used for this process. Under the conditions studied the process is essentially first order with respect to [Ir] and hydrogen pressure, implying that the active complex is mononuclear. Nitrile reduces the catalyst activity, by coordination to the metal center. At higher reaction pressures a tendency towards zero order behavior with respect to catalyst concentration was noted. This indicated the likelihood of further complexity in the system which can lead to possible formation of a multinuclear complex that causes loss of catalyst activity. 

Table 19.3 Typical reaction conditions for the hydrogenation of polybutadiene (PB), styrene-butadiene diblock copolymer (SB), styrene-butadiene-styrene triblock copolymer (SBS) and nitrile butadiene rubber (NBR).

Scheme 19.5 Mechanism of nitrile butadiene rubber (NBR) hydrogenation catalyzed by Ru(CH=CH(Ph))CI(CO)(PCy3)2.

Fig. 19.1 Schematic process for the production of hydrogenated nitrile butadiene rubber (HNBR).

The hydrogenation in a liquid-liquid system with ionic liquids as the catalyst phase was also applied to the hydrogenation of polymers. The first studies were presented by the group of Rosso et al. [91], who investigated the rhodium-catalyzed hydrogenation of polybutadiene (PBD), nitrile-butadiene rubber (NBR) and styrene-butadiene rubber (SBR) in a [BMIM][BF4]/toluene and a [BMIM][BF4]/tolu-ene/water system. The activity of the catalyst followed the trend PBD>NBR> SBR, which is the same order as the solubility of the polymers in the ionic liquid. The values in percentage total hydrogenation after 4 h reaction time were 94% for PBD and 43% for NBR, and after a reaction time of 3 h was 19% for SBR. 

Choudhury et al. [36] in their work on hydrogenated nitrile butadiene rubber (HNBR)-nanoclay systems showed the thermodynamic aspects of nanocomposite formation using the mean-field-lattice-based description of polymer melt intercalation, which was first proposed by Vaia and Giannelis [37]. Briefly, the free... 

HSBR HTNR HXSBR ICTA Hydrogenated styrene butadiene rubber Hydroxyterminated liquid NR Hydrogenated carboxylated styrene butadiene rubber International Confederation for Thermal Analysis... 

FIG. 18.3 Activation energy of diffusion as a function of Tg for 21 different polymers from low to high temperatures, ( ) odd numbers (O) even numbers 1. Silicone rubber 2. Butadiene rubber 3. Hydropol (hydrogenated polybutadiene = amorphous polyethylene) 4. Styrene/butadiene rubber 5. Natural rubber 6. Butadiene/acrylonitrile rubber (80/20) 7. Butyl rubber 8. Ethylene/propylene rubber 9. Chloro-prene rubber (neoprene) 10. Poly(oxy methylene) 11. Butadiene/acrylonitrile rubber (60/40) 12. Polypropylene 13. Methyl rubber 14. Poly(viny[ acetate) 15. Nylon-11 16. Poly(ethyl methacrylate) 17. Polyethylene terephthalate) 18. Poly(vinyl chloride) 19. Polystyrene 20. Poly (bisphenol A carbonate) 21. Poly(2,6 dimethyl-p.phenylene oxide). 

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