Hydrogen phosgene

Instead of adding special equipment to individual production trains, it is also possible to place them centrally in the dry or wet section of the plant, respectively. In this way they can be connected as needed to different production trains. Another option is to create semispecihc production trains, For example, for hydrogenations, phosgenizations, Friedel-Crafts alkylations, and Grignard reactions. 

CaHjNCO, PhNCO. A pungent lachrymatory almost colourless liquid m.p. — 33 "C, b.p. 162°C. Used as a dehydrating agent and for characterization of alcohols. Prepared from aniline and phosgene in the presence of hydrogen chloride. 

The cyclic carbonate of benzoin (4,5-diphenyl-l,3-dioxol-2-one, prepared from benzoin and phosgene) blocks both hydrogen atoms of primary amines after dehydration acid stable, easily crystallizable Sheehan oxazolinones are formed, which are also called Ox derivatives. The amine is quantitatively deblocked by catalytic hydrogenation in the presence of 1 equiv. of aqueous acid (J.C Sheehan, 1972, 1973 M.J. Miller, 1983). An intelligent application to syntheses of acid labile -lactams is given in the previous section (p. 161). 

Urea derivadves are of general interest in medicinal chemistry. They may be obtained cither from urea itself (barbiturates, sec p. 306) or from amines and isocyanates. The latter are usually prepared from amines and phosgene under evolution of hydrogen chloride. Alkyl isocyanates are highly reactive in nucleophilic addidon reactions. Even amides, e.g. sulfonamides, are nucleophilic enough to produce urea derivatives. 

The Showa Denka Company practices this reaction with a PX—MX mixture (24), whereas Mitsubishi Gas Chemical Company uses high purity MX first to form the dicyanide (25). In both processes, hydrogenation to the diamine follows. y -Xylenediamine is reacted with phosgene to give / -xylene diisocyanate, which is used in urethane resins (26—28). 

Preparation from Amines. The most common method of preparing isocyanates, even on a commercial scale, involves the reaction of phosgene [75-44-5] and aromatic or aUphatic amine precursors. The initial reaction step, the formation of N-substituted carbamoyl chloride (1), is highly exothermic and is succeeded by hydrogen chloride elimination which takes place at elevated temperatures. 

For methylene diphenyl diisocyanate (MDI), the initial reaction involves the condensation of aniline [62-53-3] (21) with formaldehyde [50-00-0] to yield a mixture of oligomeric amines (22, where n = 1, 2, 3...). For toluene diisocyanate, amine monomers are prepared by the nitration (qv) of toluene [108-88-3] and subsequent hydrogenation (see Amines byreduction). These materials are converted to the isocyanate, in the majority of the commercial aromatic isocyanate phosgenation processes, using a two-step approach. 

An excess of phosgene is used during the initial reaction of amine and phosgene to retard the formation of substituted ureas. Ureas are undesirable because they serve as a source for secondary product formation which adversely affects isocyanate stabiUty and performance. By-products, such as biurets (23) and triurets (24), are formed via the reaction of the labile hydrogens of the urea with excess isocyanate. Isocyanurates (25, R = phenyl, toluyl) may subsequendy be formed from the urea oligomers via ring closure. 

Low boiling isocyanates, such as methyl isocyanate [624-83-9] are difficult to prepare via conventional phosgenation due to the fact that the A/-alkyl carbamoyl chlorides are volatile below their decomposition poiat. Interestingly, A/-ethyl carbamoyl chloride decomposes at its boiling poiat whereas the A/-propyl carbamoyl chloride is thermoly2ed cleanly into isocyanate and hydrogen chloride. 

In the multistep production of IPDI, isophorone is first converted to 3-cyano-3,5,5-trknethylcyclohexanone (231—235), then hydrogenated and ammoniated to 3-aminomethyl-3,5,5-trknethyl-l-aminocyclohexane (1) (236,237), also known as isophorone diamine (IPDA). In the final step IPDA is phosgenated to yield IPDI (2) (238). Commercial production of IPDI began in the United States in 1992 with the startup of Olin s 7000 t/yr plant at Lake Charles, Louisiana (239), and the startup of Hbls integrated isophorone derivatives plant in Theodore, Alabama (240). Hbls has a worldwide capacity for IPDA of 40,000 t/yr. 

Health and Safety. Remover formulas that are nonflammable may be used in any area that provides adequate ventilation. Most manufacturers recommend a use environment of 50—100 parts per million (ppm) time weighted average (TWA). The environment can be monitored with passive detection badges or by active air sampling and charcoal absorption tube analysis. The vapor of methylene chloride produces hydrogen chloride and phosgene gas when burned. Methylene chloride-type removers should not be used in the presence of an open flame or other heat sources such as kerosene heaters (8). 

Because phosgene reacts with water, great care must be taken to prevent contamination with traces of water since this could lead to the development of pressure by hydrogen chloride and carbon dioxide. Wet phosgene is very corrosive therefore phosgene should never be stored with any quantity of water (4). 

V-Phenylsuccinimide [83-25-0] (succanil) is obtained in essentially quantitative yield by heating equivalent amounts of succinic acid and aniline at 140—150°C (25). The reaction of a primary aromatic amine with phosgene leads to formation of an arylcarbamoyl chloride, that when heated loses hydrogen chloride to form an isocyanate. Commercially important isocyanates are obtained from aromatic primary diamines. 

Toluene Diisocyanate. Toluene diisocyanate is the basic raw material for production of flexible polyurethane foams. It is produced by the reaction sequence shown below, in which toluene is dinitrated, the dinitrotoluene is hydrogenated to yield 2,4-diaminotoluene, and this diamine in turn is treated with phosgene to yield toluene 2,4-diisocyanate. 

Isocyanates. The commodity isocyanates TDI and PMDI ate most widely used in the manufacture of urethane polymers (see also Isocyanates, organic). The former is an 80 20 mixture of 2,4- and 2,6-isomers, respectively the latter a polymeric isocyanate obtained by phosgenation of aniline—formaldehyde-derived polyamines. A coproduct in the manufacture of PMDI is 4,4 -methylenebis(phenyHsocyanate) (MDI). A 65 35 mixture of 2,4- and 2,6-TDI, pure 2,4-TDI and MDI enriched in the 2,4 -isomer are also available. The manufacture of TDI involves the dinitration of toluene, catalytic hydrogenation to the diamines, and phosgenation. Separation of the undesired 2,3-isomer is necessary because its presence interferes with polymerization (13). 

Zirconium tetrachloride, ZrCl, is prepared by a variety of anhydrous chlorination procedures. The reaction of chlorine or hydrogen chloride with zirconium metal above 300°C, or phosgene or carbon tetrachloride on zirconium oxide above 450°C, or chlorine on an intimate mixture of zirconium oxide and carbon above 700°C are commonly used. 

Catalysis. Catalytic properties of the activated carbon surface are useful in both inorganic and organic synthesis. For example, the fumigant sulfuryl fluoride is made by reaction of sulfur dioxide with hydrogen fluoride and fluorine over activated carbon (114). Activated carbon also catalyzes the addition of halogens across a carbon—carbon double bond in the production of a variety of organic haUdes (85) and is used in the production of phosgene... 

Chloroform slowly decomposes on prolonged exposure to sunlight in the presence or absence of air and in the dark in the presence of air. The products of oxidative breakdown include phosgene, hydrogen chloride, chlorine, carbon dioxide, and water. At 290°C, chloroform vapor is not attacked by oxygen. In contact with iron and water hydrogen peroxide is also produced, probably by the following reaction sequence (2) ... 

Repeated or prolonged contact with the skin, especially under clothing, may result in local irritation and inflammation, and at elevated temperatures such as in the presence of an open flame, chloroform decomposes to form by-products, including phosgene, chlorine, and hydrogen chloride, all of which are severe irritants to the respiratory tract. 

---