HDPE, properties

HDPE is also linear and usually has no branches and a narrow polydispersity index. However, in some versions branches are introduced intentionally and the polydispersity index broadened to modify the HDPE properties. The polydispersity index for this version of HDPE is similar to that for LDPE (5.3). The differences between these three PEs are a result of morphological and structural differences between the materials. LDPE, LLDPE, and HDPE all contain the characteristic PE crystalline lamellae and spherulitic structures (shown in Figure 2) in their crystalline phases. 

Blends of PET and HDPE have been suggested to exploit the availabiUty of these clean recycled polymers. The blends could combine the inherent chemical resistance of HDPE with the processiag characteristics of PET. Siace the two polymers are mutually immiscible, about 5% compatihilizer must be added to the molten mixture (41). The properties of polymer blends containing 80—90% PET/20—10% HDPE have been reported (42). Use of 5—15% compatbiLizer produces polymers more suitable for extmsion blow mol ding than pure PET. 

In the sheeting market, the low density polyethylenes are less important than the high density resins. The high density resins have excellent chemical resistance, stress-crack resistance, durabiUty, and low temperature properties which make them ideal for pond liners, waste treatment faciUties, and landfills. In thicker section, HMW-HDPE sheet makes good containers, trays, tmck-bed liners, disposable items, and concrete molds. The good durabiUty, abrasion resistance, and light weight are critical elements for its selection. 

Properties of the three most important types of PE (LDPE, HDPE, and LLDPE) are described in the following articles. 

The number of branches in HDPE resins is low, at most 5 to 10 branches per 1000 carbon atoms in the chain. Even ethylene homopolymers produced with some transition-metal based catalysts are slightly branched they contain 0.5—3 branches per 1000 carbon atoms. Most of these branches are short, methyl, ethyl, and -butyl (6—8), and their presence is often related to traces of a-olefins in ethylene. The branching degree is one of the important stmctural features of HDPE. Along with molecular weight, it influences most physical and mechanical properties of HDPE resins. 

Optical Properties. Owing to the high crystallinity of HDPE, most thick-waHed articles made from HDPE resins are opaque. Significant surface roughness can also add to the opacity. Thin HDPE film, in contrast, is translucent, but its transparency is significantly lower than that of LDPE or LLDPE film. The ultraviolet transmission limit of HDPE is around 230 nm. 

Electrical Properties. Erom a chemical standpoint, HDPE is a saturated aUphatic hydrocarbon and hence a good insulator. Its electrical characteristics are given in Table 1. Because polymer density and molecular weight affect electrical properties only slightly, HDPE is widely used for wire and cable insulation. 

Mechanical Properties. The principal mechanical properties are Hsted in Table 1. The features of HDPE that have the strongest influence on its mechanical behavior are molecular weight, MWD, orientation, morphology, and the degree of branching, which determines resin crystallinity and density. 

Table 1. Physical, Thermal, Electrical, and Mechanical Properties of HDPE...

Processes for HDPE with Broad MWD. Synthesis of HDPE with a relatively high molecular weight and a very broad MWD (broader than that of HDPE prepared with chromium oxide catalysts) can be achieved by two separate approaches. The first is to use mixed catalysts containing two types of active centers with widely different properties (50—55) the second is to employ two or more polymerization reactors in a series. In the second approach, polymerization conditions in each reactor are set drastically differendy in order to produce, within each polymer particle, an essential mixture of macromolecules with vasdy different molecular weights. Special plants, both slurry and gas-phase, can produce such resins (74,91—94). 

Table 8. Film Properties of Two Types of HDPE with Different MWDs...

Physical Properties. LLDPE is a sernicrystaUine plastic whose chains contain long blocks of ethylene units that crystallize in the same fashion as paraffin waxes or HDPE. The degree of LLDPE crystallinity depends primarily on the a-olefin content in the copolymer (the branching degree of a resin) and is usually below 40—45%. The principal crystalline form of LLDPE is orthorhombic (the same as in HDPE) the cell parameters of nonbranched PE are a = 0.740 nm, b = 0.493 nm, and c (the direction of polymer chains) = 0.2534 nm. Introduction of branching into PE molecules expands the cell slightly thus a increases to 0.77 nm and b to around 0.50 nm. 

Film. By far the largest appHcation for LLDPE resins (over 60% in the United States) is film. Because LLDPE film has high tensile strength and puncture resistance, it is able to compete with HDPE film for many uses. The toughness and low temperature properties of LLDPE film also exceed those of conventional LDPE. Furthermore, because LLDPE resins exhibit relatively low strain hardening in the molten state and lower extensional viscosity, it can be produced at high rates with Httle risk of bubble breaks. 

Blending with LLDPE is used to upgrade the properties and improve the processing of conventional LDPE. For example, by adding 25% of ethylene—1-butene LLDPE resin with I2 of 0.5 to conventional LDPE resin, the dart impact strength of 75 p.m film is increased from 490 to 560 g, the puncture strength from 41 to 49 J /mm (770-920 ft-lbf/in.), and the tear strength from 43 to 63 N /mm (246—360 ppi). CompositionaHy uniform VLDPE resins are used in blends with HDPE, commodity LLDPE, and polypropylene (PP) (70,71,89). 

Properties of plastic LDPE LLDP E HDPE PP PVC (flexible ) PS ABS Polyacryhc (glazing) Polycarbonat e (glazing) Epoxy (minera 1 fihed) Acetal homopolym er... 

HDPE melts at about 135°C, is over 90% crystalline, and is quite linear, with more than 100 ethylene units per side chain. It is harder and more rigid than low density polyethylene and has a higher melting point, tensile strength, and heat-defiection temperature. The molecular weight distribution can be varied considerably with consequent changes in properties. Typically, polymers of high density polyethylene are more difficult to process than those of low density polyethylene. 

Table 2. Comparison of Mol Wt Properties of HDPE and Chlorinated HDPE Chlorosulfonated Product...

In order to improve the physical properties of HDPE and LDPE, copolymers of ethylene and small amounts of other monomers such as higher olefins, ethyl acrylate, maleic anhydride, vinyl acetate, or acryUc acid are added to the polyethylene. Eor example, linear low density polyethylene (LLDPE), although linear, has a significant number of branches introduced by using comonomers such as 1-butene or 1-octene. The linearity provides strength, whereas branching provides toughness. 

---