Fillers exfoliation process

Electrospinning composite nanofiber with graphite filler reported. Thin graphite nanoplatelets synthesized by an intercalation / exfoliation process incorporated into nanofibers on electrospinning. 

The kinetics of PAA, synthesized from 4,4 -oxydianiline and pyromellitic dianhydride, solid-state imidization both in filler absence and with addition of 2 phr Na+-montmorillonite was studied [1], The nanofiller was treated by solution of P-phenylenediamine in HC1 and then washed by de-ionized water to ensure a complete removal of chloride ions. The conversion (imidization) degree Q was determined as a function of reaction duration t with the aid of Fourier transformation of IR-spectra bands 726 and 1014 cm 1. The samples for FTIR study were obtained by spin-coating of PAA/Na+-montmorillonite mixture solution in N,N-dimethylacetamide on KBr disks, which then were dried in vacuum for 48 h at 303 K. It was shown, that the used in paper [1] method gives exfoliated nanocomposites. The other details of nanocomposites polyimid/Na+-montmorillonite synthesis and study in paper [1] were adduced. The solid-state imidization process was made at four temperatures 7) 423, 473, 503 and 523 K. 

The lowering of die swell values has a direct consequence on the improvement of processability. It is apparent that the processability improves with the incorporation of the unmodified and the modified nanofillers. Figure lOa-c show the SEM micrographs of the surface of the extrudates at a particular shear rate of 61.2 s 1 for the unfilled and the nanoclay-filled 23SBR systems. The surface smoothness increases on addition of the unmodified filler, and further improves with the incorporation of the modified filler. This has been again attributed to the improved rubber-clay interaction in the exfoliated nanocomposites. 

Hollow tubes extracted from the silica/alumina clay halloysite exist naturally as particles roughly 500 nm long, and they do not have the exfoliation issues of platy nanoclays. Thus, these nanofillers do not require the same specialized equipment and processing that nanoclays require for proper dispersal. As fillers, nanotubes provide high properties because of their very high aspect ratios. 

Over the last decade, the utility of layered silicate nanoparticles as additives to enhance polymer performance has been established (5-17). These nanoscale fillers result in physical behavior that is dramatically different from that observed for conventional microscale counterparts. For instance, increased modulus (7,8), decreased permeability (9-11), reduced coefficient of thermal expansion (CTE) (12,13) and impact strength retention (7,14) are observed with only a few volume percent addition of exfoliated layered silicate thus maintaining polymeric processability, cost and clarity. 

In addition to particle breakup, the coalescence process may be affected as well. It has been speculated that exfoliated clay platelets or well-dispersed nanoparticles may hinder particle coalescence by acting as physical barriers [19,22]. Furthermore, it has been suggested that an immobilized layer, consisting of the inorganic nanoparticles and bound polymer, forms around the droplets of the dispersed phase [50]. The reduced mobility of the confined polymer chains that are bound to the fillers likely causes a decrease in the drainage rate of the thin film separating two droplets [44]. If this is the case, this phenomenon should be dependent on filler concentration this is shown in Figure 2.8, which shows the effect of nanoclay fillers on the dispersed particle size of a 70/30 maleated EPR/PP blend [19]. 

Nanocomposite technology using small amounts of silicate layers can lead to improved properties of thermoplastic elastomers with or without conventional fillers such as carbon black, talc, etc. Mallick et al. [305] investigated the effect of EPR-g-M A, nanoclay and a combination of the two on phase morphology and the properties of (70/30w/w) nylon 6/EPR blends prepared by the melt-processing technique. They found that the number average domain diameter (Dn) of the dispersed EPR phase in the blend decreased in the presence of EPR-g-MA and clay. This observation indicated that nanoclay could be used as an effective compatibilizer in nylon 6/EPR blend. X-ray diffraction study and TEM analysis of the blend/clay nanocomposites revealed the delaminated clay morphology and preferential location of the exfoliated clay platelets in nylon 6 phase. 

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