Exopolysaccharide recovery

There are two main methods for the recovery of exopolysaccharides from fermentation liquors ... 

The method used is governed by the market application of the exopolysaccharide. In general, the food industry has a requirement for a dry powder, whereas for several other applications, such as enhanced oil recovery, a liquid product is required and the ultrafiltration concentrate is preferred. 

Polar organic solvents readily precipitate exopolysaccharides from solution. The solvents commonly used are acetone, methanol, ethanol and propan-2-ol. Cation concentration of the fermentation liquor influences the amount of solvent required for efficient product recovery. In the case of propan-2-ol, increasing the cation concentration can lead to a four-fold reduction in die volume of solvent required to precipitate xanthan gum. Salts such as calcium nitrate and potassium chloride are added to fermentation broths for this purpose. 

The alternative large scale recovery method to precipitation is ultrafiltration. For concentration of viscous exopolysaccharides, ultrafiltration is only effective for pseudoplastic polymers (shearing reduces effective viscosity see section 7.7). Thus, pseudoplastic xanthan gum can be concentrated to a viscosity of around 30,000 centipoise by ultrafiltration, whereas other polysaccharides which are less pseudoplastic, are concentrated only to a fraction of this viscosity and have proportionally lower flux rates. Xanthan gum is routinely concentrated 5 to 10-fold by ultrafiltration. 

Ultrafiltration has the advantage that there is removal of low molecular weight fermentation products and medium components during concentration of the exopolysaccharide. In addition, biological degradation is minimised because fluid is held only for a short time during the filtration process. Other advantages lie in file fact that there is no requirement for solvent recovery and the process is carried out at ambient (not elevated) temperature. 

The concentrate derived from ultrafiltration is usually a thick colourless gel containing about 4-8% solids. This must contain an antimicrobial agent to inhibit microbial growth and biological degradation. The type of antimicrobial agent used depends on the particular application for the exopolysaccharide. For example, the nature of file antimicrobial agent is less critical for industrial applications, such as enhanced oil recovery, than for use in cosmetics. 

List the following stages involved in recovery of exopolysaccharides by solvent precipitation and subsequent packaging in an appropriate order. 

Most studies on microbial exopolysaccharides production have been performed so far using batch fermentation conditions and polymer macromolecules are recovered from fermentation broths by simple chemical and physical techniques, e.g. precipitation and centrifugation. In Scheme 7.2 the route of production of alginate is presented [8]. Some attempts have been made to apply immobilized-cell cultures to the production of alginate and other bacterial polysaccharides. Immobilization techniques are likely to allow the permanent separation of microbial cells from the incubation broth. In the last few years, however, membrane processes have been increasingly used to separate microbial cells from the production medium. A number of studies have therefore focused on the microfiltration of fermentation broths after batch incubation and the mechanisms of membrane fouling by cells, debris, colloidal particles and macromolecules, e.g. for recovery of polysaccharides from fermentation broths [2]. 

Sutherland, I. W. (1983) Assessment of Exopolysaccharides for Enhanced Oil Recovery. Final Report on the UK Department of Energy Contract OT/F/443, Department of Microbiology, University of Edinburgh, Scotland, UK, February 1981... 

Sun S, Zhang Z, Luo Y, Zhong W, Xiao M, Yi W, Yu L, Fu P (2011) Exopolysaccharide production by a genetically engineered Enterobacter cloacae strain for microbial enhanced oil recovery. Bioresour Technol 102 6153-6158... 

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