Heat exchangers transfer coefficients

Determining Heat Exchanger Heat Transfer Coefficient... 

DETERMINING HEAT EXCHANGER HEAT TRANSFER COEFFICIENT... 

It is important to have the correct set of variables specified as independent and dependent to meet the modeling objectives. For monitoring objectives observed conditions, including the aforementioned independent variables (FICs, TICs, etc.) and many of the "normally" (for simulation and optimization cases) dependent variables (FIs, TIs, etc.) are specified as independent, while numerous equipment performance parameters are specified as dependent. These equipment performance parameters include heat exchanger heat transfer coefficients, heterogeneous catalyst "activities" (representing the relative number of active sites), distillation column efficiencies, and similar parameters for compressors, gas and steam turbines, resistance-to-flow parameters (indicated by pressure drops), as well as many others. These equipment performance parameters are independent in simulation and optimization model executions. 

Type of heat exchanger Heat transfer coefficient, ky. [kcalm-2 h-i°C- ]... 

FIGURE 6.1. Micro reactor and heat exchanger (heat transfer coefficient 20kW/mVk). 

Thus, for a given exchanger duty and overall heat transfer coefficient, the 1-2 design needs a larger area than the 1-1 design. However, the 1-2 design offers many practical advantages. These... 

The relationship between heat exchanger area and overall heat transfer coefficient U is given by... 

Correlations for Convective Heat Transfer. In the design or sizing of a heat exchanger, the heat-transfer coefficients on the inner and outer walls of the tube and the friction coefficient in the tube must be calculated. Summaries of the various correlations for convective heat-transfer coefficients for internal and external flows are given in Tables 3 and 4, respectively, in terms of the Nusselt number. In addition, the friction coefficient is given for the deterrnination of the pumping requirement. 

Effect of Uncertainties in Thermal Design Parameters. The parameters that are used ia the basic siting calculations of a heat exchanger iaclude heat-transfer coefficients tube dimensions, eg, tube diameter and wall thickness and physical properties, eg, thermal conductivity, density, viscosity, and specific heat. Nominal or mean values of these parameters are used ia the basic siting calculations. In reaUty, there are uncertainties ia these nominal values. For example, heat-transfer correlations from which one computes convective heat-transfer coefficients have data spreads around the mean values. Because heat-transfer tubes caimot be produced ia precise dimensions, tube wall thickness varies over a range of the mean value. In addition, the thermal conductivity of tube wall material cannot be measured exactiy, a dding to the uncertainty ia the design and performance calculations. 

The values of CJs are experimentally determined for all uncertain parameters. The larger the value of O, the larger the data spread, and the greater the level of uncertainty. This effect of data spread must be incorporated into the design of a heat exchanger. For example, consider the convective heat-transfer coefficient, where the probabiUty of the tme value of h falling below the mean value h is of concern. Or consider the effect of tube wall thickness, /, where a value of /greater than the mean value /is of concern. 

For the purpose of network synthesis, the overall heat-transfer coefficient is usually idealized as a constant value. This iadependence of the heat-transfer coefficient makes possible the iterations necessary to solve the network problem. Usually, the overall heat-transfer coefficient for each exchanger (match) is defined as... 

Minimum Area. The limit of minimum network area is presented in References 2 and 3. If idealized double-pipe exchangers are used, a heat-exchange network having minimum area can quickly be developed for any In the limiting case, where all heat-transfer coefficients are assumed to be equal, the area for this network can easily be obtained from the composite streams by... 

A prehminaiy estimate of the size of the exchanger is made, using a heat-transfer coefficient appropriate to the fluids, the process, and the equipment. 

TABLE 11-3 Typical Overall Heat-Transfer Coefficients in Tubular Heat Exchangers... 

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