Evaporation cost efficiency

To determine the most cost efficient design for an evaporation unit, the energy cost per ton evaporated vapor has to be evaluated for each connected variation. A nomogram to find the energy cost for each ton of water evaporated from an aqueous solution... 

The operation of an evaporation plant will be cost efficient... 

Performance data on some typical tray and compartment diyers are tabulated in Table 12-10. These indicate that an overall rate of evaporation of 0.0025 to 0.025 kg water/(s m") of tray area may be expected from tray and tray-truck diyers. The thermal efficiency of this type of diyer will vary from 20 to 50 percent, depending on the diying temperature used and the humidity of the exhaust air. In diying to very low moisture contents under temperature restrictions, the thermal efficiency may be in the order of 10 percent. The major operating cost for a tray diyer is the labor involved in loading and unloading the trays. About two labor-hours are required to load and unload a standard two-truck tray diyer. In addition, about one-third to one-fifth of a... 

The work required to drive the turbine eompressor is reduced by lowering the compressor inlet temperature thus increasing the output work of the turbine. Figure 2-35 is a schematic of the evaporative gas turbine and its effect on the Brayton cycle. The volumetric flow of most turbines is constant and therefore by increasing the mass flow, power increases in an inverse proportion to the temperature of the inlet air. The psychometric chart shown shows that the cooling is limited especially in high humid conditions. It is a very low cost option and can be installed very easily. This technique does not however increase the efficiency of the turbine. The turbine inlet temperature is lowered by about 18 °F (10 °C), if the outside temperature is around 90 °F (32 °C). The cost of an evaporative cooling system runs around 50/kw. 

The analysis of the different cycles examined here, which range from the simplest cycle such as evaporative cooling to the more complex cycles such as the humidified and heated compressed air cycle, are rated to their effectiveness and to their cost is shown in Table 2-1. The cycles examined here have been used in actual operation of major power plants, thus there are no cycles evaluated that are only conceptual in nature. The results show addition from 3-21% in power and the increase in efficiency from 0.4-24%... 

The injection of steam in the compressor discharge has been utilized over the years and has been found to be very effective. The amount of steam to be injected can vary from 5-15%. The injection of steam created from properly treated water does not affect the life of the hot section of the turbines. This is based on a large number of units where steam injection has been used. Steam injection, with an evaporative cooling inlet system would be best suited for hot humid areas this application based on the efficiency and cost as shown in Figure 2-45. 

The reduced adsorption capacity at ORVR vapor generation rates requires increased efficiency in the canister design, in order to limit the effect on cost and performance of the evaporative control system. 

Semidry Scrubbers The advantage of semidry scrubbers is in that they remove contaminants by way of a solid waste that is easier to dispose of (less expensive). Initially, the scrubbing medium is wet (such as a lime or soda ash slurry). Then a spray dryer is used to atomize the slurry into the gas which evaporates the water in the droplets. As this takes place, the acid in the gas neutralizes the alkali material and forms a fine white solid. Most of the white solids are removed at the bottom of the scrubber while some are carried into the gas stream and have to be removed by a filter or electrostatic precipitator (discussed later). Although semidry systems cost 5-15% more than wet systems, when combined with a fabric filter, they can achieve 90-95% efficiencies. Dry scrubbers are sometimes used in a very similar fashion, but without the help of gas-liquid-solid mass transfer, these systems use much higher amounts of the solid alkali materials. 

To meet the 1993 Energy Standards, the industry undertook, at considerable cost, the optimization of the various refrigeration system components. The most significant improvement was the increase in compressor efficiency, from an EER of about 4 to about 5.5. Other system improvements included more efficient fan motors, more effective heat transfer by the evaporator and the condenser, and less defrost energy. In the early 1980s, both the Whirlpool Corporation and White Consolidate Industries introduced electronic defrost controls. Heretofore, an electric timer initiated the defrost cycle, typically every t A elve hours, whether the evaporator needed it or not. With the electronic control the defrost inteiwal is more a function of frost accumulation than of time, and thus referred to as a variable defrost control or as adaptive defrost. It saves energy by being activated only when needed. 

Example 6.7 In Example 6.1, the required plant capacity is 218 kW and the running time is 2000 h/year at an electricity cost of 5 p/ (kW h) and a motor efficiency of 75%. In order to achieve the condensing temperature of 85°F (29.4°C) the condenser would cost 7250, while a smaller condenser for a temperature of 100°F (37.8°C) would cost 4600. (Prices of evaporative condensers at April 1987.) Estimate the break-even time if the larger condenser is fitted. 

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