Electric charge furnace

Allowing DRI to become wet does not necessatily cause it to overheat. When large pdes of DRI are wetted with rain, the corrosion reactions are limited to the outer surface area of the pde and the resultant heat from the corrosion reactions is dissipated into the atmosphere. However, if water penetrates into the pde from the bottom, or if wet DRI is covered with dry DRI, the heat from corrosion reactions can budd up inside the pde to the point where rapid reoxidation begins. Corrosion occurs significantly faster with salt water than with fresh water. DRI saturated with water can cause steam explosions if it is batch charged into an electric arc furnace. 

HBI has been successfully melted in cupolas (hot or cold blast), induction furnaces (coreless or channel), and electric arc furnaces. It can be a valuable charge material for ductile and malleable irons as well as steel. It is of particular value in making ductile iron castings because of its very low residual element content. 

Electric steel furnaces charging, pouring, oxygen blow Fumes, smoke, particulates (dust), CO Segregating dirty scrap proper hooding, baghouses or electrostatic precipitator... 

The electric arc furnace process accounted for about 25% of the 1982 U.S. steelmaking capacity (14). Most of the raw material used for the process is steel scrap. Pollutants generated by the electric furnace process are primarily particulate matter and CO. The furnaces are hooded, and the gas stream containing the particulate matter is collected, cooled, and passed to a bag-house for cleaning. Venturi scrubbers and ESPs are used as control devices at some mills. Charging and tapping emissions are also collected by hoods and ducted to the particulate matter control device. 

There are two process routes for making steel in the UK today the electric arc furnace and the basic oxygen converter. The latter requires a charge of molten iron, which is produced in blast furnaces. The raw materials for producing molten iron are iron ore, coking coal, and fluxes (materials that help the chemical process) - mainly limestone. 

Electric arc furnace, 404 Electric charge, 75 detection, 74 effect of distance, 76 in matter, 77 interactions, 75 negative, 77 positive, 77 production, 76 types, 76... 

A large fraction of the iron and steel produced today is recycled scrap. Since scrap does not require reduction, it can be melted down directly in an electric arc furnace, in which the charge is heated through its own electrical resistance to arcs struck from graphite electrodes above it. The main problem with this process is the presence of tramps (i.e., copper from electrical wiring, chromium, nickel, and various other metals) that accompany scrap steel such as crushed automobile bodies and that lead to brittleness in the product. Tin in combination with sulfur is the most troublesome tramp. Only the highest quality recycled steel—specifically, steel with no more than 0.13% tramps—can be used for new automobile bodies, and usually reprocessed scrap has to be mixed with new steel to meet these requirements. 

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