Dry gas

The four vertical lines on the diagram show the isothermal depletion loci for the main types of hydrocarbon gas (incorporating dry gas and wet gas), gas condensate, volatile oil and black oil. The starting point, or initial conditions of temperature and pressure, relative to the two-phase envelope are different for each fluid type. 

The initial condition for the dry gas is outside the two-phase envelope, and is to the right of the critical point, confirming that the fluid initially exists as a single phase gas. As the reservoir is produced, the pressure drops under isothermal conditions, as indicated by the vertical line. Since the initial temperature is higher than the maximum temperature of the two-phase envelope (the cricondotherm - typically less than 0°C for a dry gas) the reservoir conditions of temperature and pressure never fall inside the two phase region, indicating that the composition and phase of the fluid in the reservoir remains constant. 

In addition, the separator temperature and pressure of the surface facilities are typically outside the two-phase envelope, so that no liquids form during separation. This makes the prediction of the produced fluids during development very simple, and gas sales contracts can be agreed with the confidence that the fluid composition will remain constant during field life in the case of a dry gas. 

Gas is produced to surface separators which are used to extract the heavier ends of the mixture (typically the components). The dry gas is then compressed and reinjected into the reservoir to maintain the pressure above the dew point. As the recycling progresses the reservoir composition becomes leaner (less heavy components), until eventually it is not economic to separate and compress the dry gas, at which point the reservoir pressure is blown down as for a wet gas reservoir. The sales profile for a recycling scheme consists of early sales of condensate liquids and delayed sale of gas. An alternative method of keeping the reservoir above the dew point but avoiding the deferred gas sales is by water injection. 

To aid the evaporation of the droplets, a flow of a gas (often nitrogen) is directed across them. This drying gas helps to reduce the number of cluster ions (Figure 9.3). 

The rate of evaporation of solvent from droplets can be increased by blowing a drying gas across the stream. Nitrogen is frequently used as the drying gas. 

Gaskets in both dry gas and Hquid chlorine systems are made of mbberi2ed compressed asbestos. Eor wet chlorine gas, mbber or synthetic elastomers are acceptable. PTEE is resistant to both wet and dry chlorine gas and to Hquid chlorine up to 200°C. Tantalum, HasteUoy C, PTEE, PVDE, Monel, and nickel are recommended for membranes, mpture disks, and beUows. 

Inasmuch as the gas hydroly2es readily, all equipment should be purged repeatedly using inert dry gas before admitting boron trifluoride. Under anhydrous conditions, carbon steel equipment is satisfactory. Stainless steel and aluminum siUcon bron2e may also be used. Stainless steel tubing is recommended for both temporary and permanent connections. 

Anhydrous, monomeric formaldehyde is not available commercially. The pure, dry gas is relatively stable at 80—100°C but slowly polymerizes at lower temperatures. Traces of polar impurities such as acids, alkahes, and water greatly accelerate the polymerization. When Hquid formaldehyde is warmed to room temperature in a sealed ampul, it polymerizes rapidly with evolution of heat (63 kj /mol or 15.05 kcal/mol). Uncatalyzed decomposition is very slow below 300°C extrapolation of kinetic data (32) to 400°C indicates that the rate of decomposition is ca 0.44%/min at 101 kPa (1 atm). The main products ate CO and H2. Metals such as platinum (33), copper (34), and chromia and alumina (35) also catalyze the formation of methanol, methyl formate, formic acid, carbon dioxide, and methane. Trace levels of formaldehyde found in urban atmospheres are readily photo-oxidized to carbon dioxide the half-life ranges from 35—50 minutes (36). 

Dry gas gas where the water content has been reduced by a dehydration process or gas containing Htde or no hydrocarbons commercially recoverable as hquid product. 

This reaction is first conducted on a chromium-promoted iron oxide catalyst in the high temperature shift (HTS) reactor at about 370°C at the inlet. This catalyst is usually in the form of 6 x 6-mm or 9.5 x 9.5-mm tablets, SV about 4000 h . Converted gases are cooled outside of the HTS by producing steam or heating boiler feed water and are sent to the low temperature shift (LTS) converter at about 200—215°C to complete the water gas shift reaction. The LTS catalyst is a copper—zinc oxide catalyst supported on alumina. CO content of the effluent gas is usually 0.1—0.25% on a dry gas basis and has a 14°C approach to equihbrium, ie, an equihbrium temperature 14°C higher than actual, and SV about 4000 h . Operating at as low a temperature as possible is advantageous because of the more favorable equihbrium constants. The product gas from this section contains about 77% H2, 18% CO2, 0.30% CO, and 4.7% CH. ... 

The conversion of CO to CO2 can be conducted in two different ways. In the first, gases leaving the gas scmbber are heated to 260°C and passed over a cobalt—molybdenum catalyst. These catalysts typically contain 3—4% cobalt(II) oxide [1307-96-6] CoO 13—15% molybdenum oxide [1313-27-5] MoO and 76—80% alumina, JSifDy and are offered as 3-mm extmsions, SV about 1000 h . On these catalysts any COS and CS2 are converted to H2S. Operating temperatures are 260—450°C. The gases leaving this shift converter are then scmbbed with a solvent as in the desulfurization step. After the first removal of the acid gases, a second shift step reduces the CO content in the gas to 0.25—0.4%, on a dry gas basis. The catalyst for this step is usually Cu—Zn, which may be protected by a layer of ZnO. 

Evaporative efficiency in a direct-heat dryer compares vaporization obtained to that which would be obtained if the drying gas were saturated adiabatically. 

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