Dispersive phasing

Fig. 8. Emulsion morphology diagram, illustrating where the microemulsion in various macroemulsion morphologies is a continuous phase or dispersed phase. Morphology boundaries (—), aqueous, continuous (--------------), oleic, continuous (--), microemulsion, continuous.

Providing coUoidal stabiHty to disperse phases in aqueous media, not achievable with traditional water-soluble polymers. 

The values of k and hence Sb depend on whether the phase under consideration is the continuous phase, c, surrounding the drop, or the dispersed phase, d, comprising the drop. The notations and Sh are used for the respective mass-transfer coefficients and Sherwood numbers. 

Type of drop Dispersed phase, Sh Continuous phase, Sh... 

Holdup and Flooding. The volume fraction of the dispersed phase, commonly known as the holdup can be adjusted in a batch extractor by means of the relative volumes of each Hquid phase added. In a continuously operated weU-mixed tank, the holdup is also in proportion to the volume flow rates because the phases become intimately dispersed as soon as they enter the tank. 

However, in a countercurrent column contactor as sketched in Figure 8, the holdup of the dispersed phase is considerably less than this, because the dispersed drops travel quite fast through the continuous phase and therefore have a relatively short residence time in the equipment. The holdup is related to the superficial velocities U of each phase, defined as the flow rate per unit cross section of the contactor, and to a sHp velocity U (71,72) ... 

Atomization. A gas or Hquid may be dispersed into another Hquid by the action of shearing or turbulent impact forces that are present in the flow field. The steady-state drop si2e represents a balance between the fluid forces tending to dismpt the drop and the forces of interfacial tension tending to oppose distortion and breakup. When the flow field is laminar the abiHty to disperse is strongly affected by the ratio of viscosities of the two phases. Dispersion, in the sense of droplet formation, does not occur when the viscosity of the dispersed phase significantly exceeds that of the dispersing medium (13). 

Another type of polyol often used in the manufacture of flexible polyurethane foams contains a dispersed soHd phase of organic chemical particles (234—236). The continuous phase is one of the polyols described above for either slab or molded foam as required. The dispersed phase reacts in the polyol using an addition reaction with styrene and acrylonitrile monomers in one type or a coupling reaction with an amine such as hydrazine and isocyanate in another. The soHds content ranges from about 21% with either system to nearly 40% in the styrene—acrylonitrile system. The dispersed soHds confer increased load bearing and in the case of flexible molded foams also act as a ceU opener. 

Transparent, homogeneous hybrids using a 50 50 PVAc-to-TEOS mixture and an acid-catalyzed reaction have been produced and characterized by dsc and dms (46). Dsc indicated only a slight increase in the T of the hybrid with incorporation of sihca. Dynamic mechanical tan 8 responses indicate a strong interaction between the organic and inorganic phases and, hence, weU-dispersed phases that lead to high modulus mbbery plateaus. 

Mechanical alloying is another method of producing dispersion-strengthened metals. In this process, the powdered constituents of the ahoy are treated in an attrition mih. A finely distributed layer of the dispersed phase is distributed on particles of the base metal. Subsequent pressing and sintering strengthens the dispersion (25). 

Figure 4b represents the case where a reactant dissolved in the dispersed phase reacts with the continuous phase to produce a co-reactant. The co-reactant and any remaining unreacted original reactant left in the dispersed phase then proceed to react with each other at the dispersed phase side of the interface and produce a capsule shell. Capsule shell formation occurs entirely because of reaction of reactants present in the droplets of dispersed phase. No reactant is added to the aqueous phase. As in the case of the process described by Figure 4a, a reactive species must be dissolved in the core material in order to produce a capsule shell. 

Figure 4c illustrates interfacial polymerisation encapsulation processes in which the reactant(s) that polymerise to form the capsule shell is transported exclusively from the continuous phase of the system to the dispersed phase—continuous phase interface where polymerisation occurs and a capsule shell is produced. This type of encapsulation process has been carried out at Hquid—Hquid and soHd—Hquid interfaces. An example of the Hquid—Hquid case is the spontaneous polymerisation reaction of cyanoacrylate monomers at the water—solvent interface formed by dispersing water in a continuous solvent phase (14). The poly(alkyl cyanoacrylate) produced by this spontaneous reaction encapsulates the dispersed water droplets. An example of the soHd—Hquid process is where a core material is dispersed in aqueous media that contains a water-immiscible surfactant along with a controUed amount of surfactant. A water-immiscible monomer that polymerises by free-radical polymerisation is added to the system and free-radical polymerisation localised at the core material—aqueous phase interface is initiated thereby generating a capsule sheU (15). 

Drops coalesce because of coUisions and drainage of Hquid trapped between colliding drops. Therefore, coalescence frequency can be defined as the product of coUision frequency and efficiency per coUision. The coUision frequency depends on number of drops and flow parameters such as shear rate and fluid forces. The coUision efficiency is a function of Hquid drainage rate, surface forces, and attractive forces such as van der Waal s. Because dispersed phase drop size depends on physical properties which are sometimes difficult to measure, it becomes necessary to carry out laboratory experiments to define the process mixing requirements. A suitable mixing system can then be designed based on satisfying these requirements. 

This correlation is valid when turbulent conditions exist in an agitated vessel, drop diameter is significantly bigger than the Kohnogoroff eddy length, and at low dispersed phase holdup. The most commonly reported correlation is based on the Weber number ... 

Static mixing of immiscible Hquids can provide exceUent enhancement of the interphase area for increasing mass-transfer rate. The drop size distribution is relatively narrow compared to agitated tanks. Three forces are known to influence the formation of drops in a static mixer shear stress, surface tension, and viscous stress in the dispersed phase. Dimensional analysis shows that the drop size of the dispersed phase is controUed by the Weber number. The average drop size, in a Kenics mixer is a function of Weber number We = df /a, and the ratio of dispersed to continuous-phase viscosities (Eig. 32). 

Drilling fluids are classified as to the nature of the continuous phase gas, water, oil, or synthetic. Within each classification are divisions based on composition or chemistry of the fluid or the dispersed phase. 

The process of flushing typically consists of the foUowing sequence phase transfer separation of aqueous phase vacuum dehydration of water trapped in the dispersed phase dispersion of the pigment in the oil phase by continued appHcation of shear thinning the heavy mass by addition of one or more vehicles to reduce the viscosity of dispersion and standardization of the finished dispersion to adjust the color and rheological properties to match the quaHty to the previously estabHshed standard. 

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