Cure reaction

The amine-cured DGEBA epoxies utilized as matrices for filament wound composites generally form exclusively from epoxide-amine addition reactions (1). 

The nature of the cure reactions in these epoxies can be confirmed by monitoring the epoxide consumption via near infra-red spectroscopy for a series of epoxide-amine mixtures containing a range of amine contents. A plot of % epoxide consumption vs. amine concentration for DGEBA-T403 epoxies is illustrated in Fig. 2. This plot confirms that the DGEBA-T403 epoxy system forms exclusively from epoxide-amine addition reactions, because (i) 100% epoxide consumption is attained at the stoichiometric amine concentration associated with exclusive epoxide-amine addition cure reactions and (ii) extrapolation of this plot to zero amine content indicates there is no epoxide consumption i.e. there are no epoxide homopolymerization reactions. 

Characterization of the epoxy cure reactions ensures that a composite can be fabricated and the epoxy is fully cured, assuming that the epoxide and amine starting components are initially homogeneously mixed. 

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A large number of polymeric compounds have been investigated, but most modem propellants utilize prepolymers that ate hydroxy-functional polybutadienes (HTPB), carboxy-functional polybutadienes (CTPB), or a family of polyethylene oxides (PEGs) to form urethanes. Typical cure reactions... 

Chemical Stabilization Processes. This method is more versatile and thus has been used successfully for more materials than the physical stabilization process. Chemical stabilization is more adaptable for condensation polymers than for vinyl polymers because of the fast yet controUable curing reactions and the absence of atmospheric inhibition. 

Aromatic diacyl peroxides such as dibenzoyl peroxide (BPO) [94-36-0] may be used with promoters to lower the usehil decomposition temperatures of the peroxides, although usually with some sacrifice to radical generation efficiency. The most widely used promoter is dimethylaniline (DMA). The BPO—DMA combination is used for hardening (curing) of unsaturated polyester resin compositions, eg, body putty in auto repair kits. Here, the aromatic amine promoter attacks the BPO to initially form W-benzoyloxydimethylanilinium benzoate (ion pair) which subsequentiy decomposes at room temperature to form a benzoate ion, a dimethylaniline radical cation, and a benzoyloxy radical that, in turn, initiates the curing reaction (33) ... 

The maximum recommended film thickness is 25 p.m. At greater thicknesses, volatiles from the curing reaction, mainly water and some formaldehyde and phenol, can cause defects. These coatings have excellent electrical insulation properties, ie, up to 20 V/p.m, because of low moisture absorption and low conductance. The coatings are hard with low flexibiUty, depending on curing conditions and film thickness. 

Miscellaneous Curing Reactions. Other functional groups can react with the thiol terminal groups of the polysulfides to cross-link the polymer chains and build molecular weight. For example, aldehydes can form thioacetals and water. Organic and inorganic acids or esters can form thioesters. Active dienes such as diacrylates can add to the thiols (3). Examples of these have been mentioned in the Hterature, but none have achieved... 

An important aspect of this is the splitting of the polymer chain with thiol (eq. 5) or mercaptide ion (thiol + base catalyst). In fact, sodium sulfide or organic monothiols, eg, mercaptoethanol or decyhnercaptan, are utilized to lower the molecular weight of polysulftdes or to limit the extent of curing reactions. 

Certain polymeric stmctures can also be blended with other coreactive polymers or multifunctional reactive oligomers that affect curing reactions when exposed to ir radiation. These coreactive polymers and cross-linking oligomers undergo condensation or addition reactions, which cause the formation of network stmctures (Table 9) (4,5,47). 

Powder coatings are formulated from the reaction product of trimethylolpropane and IPDI, blocked with caprolactam, and polyester polyols. The saturated polyester polyols are based on aromatic acid diols, neopentyl glycol, and trimellitic anhydride for further branching. To avoid the release of caprolactam in the curing reaction, systems based on IPDI dimer diols are used. 

Bismaleimides are best defined as low molecular weight, at least diftinctional monomers or prepolymers, or mixtures thereof, that carry maleimide terminations (Eig. 3). Such maleimide end groups can undergo homopolymerization and a wide range of copolymerizations to form a highly cross-linked network. These cure reactions can be effected by the appHcation of heat and, if required, ia the presence of a suitable catalyst. The first patent for cross-linked resias obtained through the homopolymerization or copolymerization of BMI was granted to Rhc ne Poulenc, Erance, ia 1968 (13). Shordy after, a series of patents was issued on poly(amino bismaleimides) (14), which are synthesized from bismaleimide and aromatic diamines. 

Other ingredients may be added to prevent sticking to moulds (lubricants), to promote the curing reaction (accelerators), to improve the flow properties (plasticisers) and to colour the product (pigments). 

The Si—X linkages react with water to form a Si—O—Si linkage with the liberation of HX. Typical catalysts include diaryl alkyl tin acylates. Such a curing reaction may be brought about by atmospheric humidity and such rubbers are... 

The detailed structure of ebonite is not known but it is believed that the same structures occur in the rigid material as have been suggested for vulcanised rubber. There will, however, be far more S-containing structures per unit volume and the ratios of the various structures may differ. The curing reaction is highly exothermic. 

Scheme 12. Schematic structure of vinyl-eb-PDMS chains (dashed line) crosslinked with polymeric TMS-eb-PHMS through the hydrosilylation cure reaction. For illustration purpose the PDMS chains in this scheme are shorter and less abundant relative to PHMS than in real system.

The selection of the cure system in these applications is directed by constraints such as location of the adhesive in terms of confined space, speed and depth of cure, etc. The volumes of silicones typically applied are relatively small. In general, the uncured adhesive needs to be dispensed in a well-defined and limited area, and needs to stay in place without flowing during cure. No by-products of the cure reaction are acceptable as they may contaminate other sensitive areas of the devices. These constraints often direct the choice to the platinum-catalyzed hydrosilylation cure system that is relatively expensive. 

Catalysts serve a dual purpose in one-component moisture-curing urethanes. The first purpose is to accelerate the prepolymer synthesis. The second purpose is to catalyze the curing reaction of the adhesive with moisture. The most common catalysts used to promote both prepolymer formation (NCO/OH) and later the adhesive curing reaction (NCO/H2O) are dibutyltin dilaurate and DMDEE ((tertiary amine. A stabilizer such as 2,5-pentanedione is sometimes added when tin is used, but this specific stabilizer has fallen from favor in recent years, due to toxicity concerns. DMDEE is commonly used in many one-component moisture-curing urethanes. DMDEE is one of the few tertiary amines with a low alkalinity and a low vapor pressure. The latter... 

An example of the synthesis and curing reactions of a specific ketimine is shown below ... 

The cure reaction of structural acrylic adhesives can be started by any of a great number of redox reactions. One commonly used redox couple is the reaction of benzoyl peroxide (BPO) with tertiary aromatic amines. Pure BPO is hazardous when dry [39]. It is susceptible to explosion from shock, friction or heat, and has an autoignition temperature of 79°C. Water is a very effective stabilizer for BPO, and so the initiator is often available as a paste or a moist solid [40], The... 

Kinetics and mechanism of curing reactions using ylides as a new curing agent. 

The organofunctional group (R) in the coupling agent causes the reaction with the polymer. This could be a copolymerization and/or the formation of an interpenetrating network. This curing reaction of a silane-treated substrate enhances the wetting by the resin (Table 9). 

Curing reactions of epoxy resins with formaldehyde resins 0... 

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