Rubbers crystallinity

Another example of the use of this type of evidence is to be found in the determination of the structure of crystalline rubber (Bunn, 1942 a). First of all it must be mentioned that the chain molecules, seen end-on,... 

On the other hand, Kilian 50) having analysed the strain-induced volume dilation 24 91 using the van der Waals equation of state (Fig. 6) emphasized that only pressure dependence of the interchain parameter, a, is required for a full explanation of the relative volume changes. He arrived at a conclusion that non-crystalline rubbers are anisotropic equilibrium liquids and a higher compressibility of NR was only necessary for fitting the extension data. Hence, on using the van der Waals approach, there is no need of postulating volume dependence of the front factor as proposed by Tobolsky and Shen. 

Process NMR is used for chemicals (free/bound moisture, viscosity, activity, loading efficiency in powders, catalysts, liquids, detergents, pigments) and polymers (density, crystallinity, rubber and copolymer content, dispersion of fillers, melt properties, finish content, extent of cure and cross-linking, content of solubles, plasticisers, moisture, etc.). Process NMR is fully operational in the polymer industry, both as on-line units [202] which provide virtually continuous process feedback control as well as off-line and laboratory units for checks of the various processes [198]. The use of NMR for advanced process control has reduced the need for frequent wet tests, has reduced off-spec materials and has improved product transition times. 

Crystalline powder, m.p. 174-179 C. Prepared by treatment of thiocarbanilide with sulphur, or by heating aniline, carbon disulphide and nitrobenzene. It is an important rubber accelerator, and on oxidation gives dibenzthiazyl disulphide, also a rubber accelerator. 

Assemble in a fume-cupboard the apparatus shown in Fig. 67(A). Place 15 g. of 3,5-dinitrobenzoic acid and 17 g. of phosphorus pentachloride in the flask C, and heat the mixture in an oil-bath for hours. Then reverse the condenser as shown in Fig. 67(B), but replace the calcium chloride tube by a tube leading to a water-pump, the neck of the reaction-flask C being closed with a rubber stopper. Now distil off the phosphorus oxychloride under reduced pressure by heating the flask C in an oil-bath initially at 25-30, increasing this temperature ultimately to 110°. Then cool the flask, when the crude 3,5-dinitro-benzoyl chloride will solidify to a brown crystalline mass. Yield, 16 g., i.e,y almost theoretical. Recrystallise from caibon tetrachloride. The chloride is obtained as colourless crystals, m.p. 66-68°, Yield, 13 g Further recrystallisation of small quantities can be performed using petrol (b.p. 40-60°). The chloride is stable almost indefinitely if kept in a calcium chloride desiccator. 

The technique of the filtration of hot solutions has already been described in Section 11,28. The filtration of cold solutions will now be considered this operation is usually carried out when it is desired to separate a crystalline solid from the mother liquor in which it is suspended. When substantial quantities of a solid are to be handled, a Buchner funnel of convenient size is employed. The ordinary Buchner fimnel (Fig. 11,1, 7, a) consists of a cylindrical porcelain funnel carrying a fixed, flat, perforated porcelain plate. It is fitted by means of a rubber stopper or a good cork into the neck of a thick-walled filtering flask (also termed filter flask, Buchner flask or suction flask) (Fig. 11,1, 7, c), which is connected by means of thick-walled rubber tubing (rubber pressure tubing) to a similar flask or safety bottle, and the latter is attached by rubber pressure tubing to a filter pump the safety bottle or trap is essential since a sudden fall in water pressure may result in the water sucking back. The use of suction renders rapid filtration possihle... 

Polyolefins. In these thermoplastic elastomers the hard component is a crystalline polyolefin, such as polyethylene or polypropylene, and the soft portion is composed of ethylene-propylene rubber. Attractive forces between the rubber and resin phases serve as labile cross-links. Some contain a chemically cross-linked rubber phase that imparts a higher degree of elasticity. 

Stretching a polymer sample tends to orient chain segments and thereby facilitate crystallization. The incorporation of different polymer chains into small patches of crystallinity is equivalent to additional crosslinking and changes the modulus accordingly. Likewise, the presence of finely subdivided solid particles, such as carbon black in rubber, reinforces the polymer in a way that imitates the effect of crystallites. Spontaneous crystal formation and reinforcement... 

Prepa.ra.tlon, There are several methods described in the Hterature using various cobalt catalysts to prepare syndiotactic polybutadiene (29—41). Many of these methods have been experimentally verified others, for example, soluble organoaluminum compounds with cobalt compounds, are difficult to reproduce (30). A cobalt compound coupled with triphenylphosphine aluminum alkyls water complex was reported byJapan Synthetic Rubber Co., Ltd. (fSR) to give a low melting point (T = 75-90° C), low crystallinity (20—30%) syndiotactic polybutadiene (32). This polymer is commercially available. 

Creep of polymers is a major design problem. The glass temperature Tq, for a polymer, is a criterion of creep-resistance, in much the way that is for a metal or a ceramic. For most polymers, is close to room temperature. Well below Tq, the polymer is a glass (often containing crystalline regions - Chapter 5) and is a brittle, elastic solid -rubber, cooled in liquid nitrogen, is an example. Above Tq the Van der Waals bonds within the polymer melt, and it becomes a rubber (if the polymer chains are cross-linked) or a viscous liquid (if they are not). Thermoplastics, which can be moulded when hot, are a simple example well below Tq they are elastic well above, they are viscous liquids, and flow like treacle. 

If a rubbery polymer of regular structure (e.g. natural rubber) is stretched, the chain segments will be aligned and crystallisation is induced by orientation. This crystallisation causes a pronounced stiffening in natural rubber on extension. The crystalline structures are metastable and on retraction of the sample they disappear. 

Polymers can exist in a number of states. They may be amorphous resins, rubbers or fluids or they can be crystalline structures. TTie molecular and the crystal structures can be monoaxially or biaxially oriented. Heterogeneous blends of polymers in different states of aggregation enable materials to be produced with combinations of properties not shown by single polymers. 

Comparison of Table 5.4 and 5.7 allows the prediction that aromatic oils will be plasticisers for natural rubber, that dibutyl phthalate will plasticise poly(methyl methacrylate), that tritolyl phosphate will plasticise nitrile rubbers, that dibenzyl ether will plasticise poly(vinylidene chloride) and that dimethyl phthalate will plasticise cellulose diacetate. These predictions are found to be correct. What is not predictable is that camphor should be an effective plasticiser for cellulose nitrate. It would seem that this crystalline material, which has to be dispersed into the polymer with the aid of liquids such as ethyl alcohol, is only compatible with the polymer because of some specific interaction between the carbonyl group present in the camphor with some group in the cellulose nitrate. 

Crystalline structures have a much greater degree of molecular packing and the individual lamellae can be considered as almost impermeable so that diffusion can occur only in amorphous zones or through zones of imperfection. Hence crystalline polymers will tend to resist diffusion more than either rubbers or glassy polymers. 

Figure 9.2. Heal deflection temperatures under a load of 1.82 MPa for selected polymers. Note that incorporation of glass fibre has a much greater effect with crystalline polymers than with amorphous ones (after Whelan and Craft courtesy of British Plastics and Rubber)...

The effect of ozone is complicated in so far as its effect is largely at or near the surface and is of greatest consequence in lightly stressed rubbers. Cracks are formed with an axis perpendicular to the applied stress and the number of cracks increases with the extent of stress. The greatest effect occurs when there are only a few cracks which grow in size without the interference of neighbouring cracks and this may lead to catastrophic failure. Under static conditions of service the use of hydrocarbon waxes which bloom to the surface because of their crystalline nature give some protection but where dynamic conditions are encountered the saturated hydrocarbon waxes are usually used in conjunction with an antiozonant. To date the most effective of these are secondary alkyl-aryl-p-phenylenediamines such as /V-isopropyl-jV-phenyl-p-phenylenediamine (IPPD). 

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