Sulfur crosslinking

Vulcanization by heating with sulfur alone is a very inefficient process with approximately 40-50 sulfur atoms incorporated into the polymer per crosslink. Sulfur is wasted by the formation of long polysulfide crosslinks (i.e., high values of m in XHI), vicinal crosslinks (XIV), and intramolecular cyclic sulfide structures (XV). (Structures XIV and XV do not contribute significantly to the physical properties of the polymer.)... 

With larger amount of propylene a random copolymer known as ethylene-propylene-monomer (EPM) copolymer is formed, which is a useful elastomer with easy processability and improved optical properties.208,449 Copolymerization of ethylene and propylene with a nonconjugated diene [EPDM or ethylene-propylene-diene-monomer copolymer] introduces unsaturation into the polymer structure, allowing the further improvement of physical properties by crosslinking (sulfur vulcanization) 443,450 Only three dienes are employed commercially in EPDM manufacture dicyclopentadiene, 1,4-hexadiene, and the most extensively used 5-ethylidene-2-norbomene. 

Electron microscopists see the third layer as a moderately osmiophilic sheath that probably contains some crosslinked sulfur (64). The sheathed filaments look like tubes 70 A in diameter their radial orientation within the plane of SC cells probably accounts for the keratin pattern observed by Brody (31) with the electron microscope (64, 81). Baden s (82)... 

Additives used in final products Activators (zinc oxide, stearic acid). Crosslinkers (sulfur) Plasticizers (DOP, DIDP, DIDA, DOZ, DOA, DOS, DTDA) Process aids (stearic acid) ... 

Natural rubber, cis-1,4-polyisoprene, cross-linked with sulfur. This reaction was discovered by Goodyear in 1839, making it both historically and commercially the most important process of this type. This reaction in particular and crosslinking in general are also called vulcanization. 

Sulfur chemistry [29] has also been used to crosslink rubber/resin PSAs, although the use of elemental sulfur itself yields tapes that can stain substrates. Other patents exemplify the use of typical rubber vulcanizing chemistry such as Tetrone A , dipentamethylenethiuramtetrasulfide, and Tuads , tetramethylthiu-ram disulfide [30], or zinc butyl xanthate [31] for this purpose. Early art [32] also claimed electron beam curing of both natural rubber and other adhesives that were solvent coated on tape backings. Later references to electron beam curing... 

The term novolac refers to the early use of phenolic to replace expensive shellac-based coatings. Novolacs are now those resins made at formaldehyde-to-phenol molar ratios of less than one-to-one. They are generally, though not always, manufactured under acidic conditions. Sulfuric or oxalic acids are most often chosen as catalyst though aromatic sulfonic acids and phosphoric acid are also quite common. Many other acids are used for special purposes. The finished novolac resin is incapable of further polymerization or crosslinking and therefore... 

Rubber used in practical applications is crosslinked through disulfide (-S-S-) bonds, and is known as vulcanized rubber. Can you name another important class of polymers which are crosslinked through disulfide bonds Examine vulcanized rubber. How many individual strands does it comprise Are these strands of natural rubber or of gutta-percha What is the percentage (by weight) of sulfur incorporated into the polymer (The molecular weight of the sample is 1701 amu.) Does this classify as a low-sulfur polymer (<3%), a high-sulfur polymer (>10%) or in between ... 

Crosslinking may occur during the polymerization reaction when multifunctional groups are present (as in phenol-formaldehyde resins) or through outside linking agents (as in the vulcanization of rubber with sulfur). 

It must be crosslinkedor vulcanized. Crosslinking is the chemical joining together of polymer chains, usually by sulfur bonds at random positions, to make a three-dimensional network (see Figure A). 

Fibre Crosslinking thiu- thiuram D ram + sulfur. b agent diphenyl guanidine + sulfur Strength in gf/texc Elongation in % Abrasive resistance, no. of cycles Resistance to double tend, no. of cycles... 

Cationic exchanger (crosslinked polystyrenesulfonic acid) was found to be very slightly more effective in the hydrolyses of cane suger than sulfuric acid144. ... 

Vulcanisation is the term used for the process in which the rubber molecules are lightly crosslinked in order to reduce plasticity and develop elasticity. It was originally applied to the use of sulfur for this purpose, but is now used for any similar process of cross-linking. Sulfur, though, remains the substance most widely used for this purpose. 

A much more heavily crosslinked material can be obtained by increasing the amount of sulfur in the mixture, so that it represents about a third of the mass of the product. Heating such a mixture of raw mbber and sulfur at 150 °C until reaction is complete gives a hard, thermoset material that is not at all elastic. This material is called ebonite and is used to make car battery cases. 

Small amounts of reactive sites, e.g. o-allylphenoxy, eugenol groups (0.1-5 mole%) are generally incorporated in these copolymers to assist crosslinking reactions, which can be attained by using peroxides, sulfur or radiation [578,583]. 

Natural rubber latex, obtained from rubber trees, is converted to its final form by a process known as vulcanization, first discovered by Charles Goodyear in 1839. Vulcaiuzation is basically a crosslinking reaction of double bonds in the latex structure with sulfur. The polymerization of butadiene with itself or with other vinyl monomers results in a material that like natural latex, still contains double bonds. Thus, synthetic rubber made from butadiene can be processed and vulcanized just like natural rubber. 

The crosslinking of ethylene-propylene copolymer rubber (EPR) in the presence of organic peroxides has been investigated by Natta and/or his coworkers (1-3) and others (4,5). Co-agents such as sulfur (3,4) and unsaturated monomers (6), including maleic anhydride (MAH)(3,7) have been utilized in an effort to increase the crosslinking efficiency in the EPR-peroxide system. 

Historically, the first crosslinking of macromolecules (natural rubber) was performed with sulfur thus given the name of Vulcanus, Roman god of volcanoes from where sulfur was extracted. 

Thermoset polymers (sometimes called network polymers) can be formed from either monomers or low MW macromers that have a functionality of three or more (only one of the reagents requires this), or a pre-formed polymer by extensive crosslinking (also called curing or vulcanisation this latter term is only applied when sulfur is the vulcanising or crosslinking agent.) The crosslinks involve the formation of chemical bonds — covalent (e.g., carbon-carbon bonds) or ionic bonds. 

Polychloroprene rubbers are not efficiently vulcanized by sulfur. The chlorine atoms deactivate the double bonds toward reaction with sulfur. Vulcanization is achieved by heating with zinc and magnesium oxides. Crosslinking involves the loss of... 

Another way of modifying unsaturated PHAs in the bulk is by crosslinking of the material. This has been accomplished by either chemical reaction with sulfur or peroxides [109, 110], or by radiation curing [91, 111]. In all cases, crosslinking altered the ultimate material properties drastically, yielding a true rubbery material. The advantages of applying rubbers from crosslinked PHAs over the use of current rubbers will be elaborated in Sect. 4.5. 

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