Corrosion creep

Dressing Sharp edges must be removed. Thermoplastics have a greater coefficient of thermal expansion than metals. They therefore shrink onto the metal and if sharp edges are present then these will cut through the coating and become exposed. These exposed edges will start to corrode and this will inevitably result in underfilm creep corrosion. 

What is the use of an optimum surface treatment if creep corrosion affects the adhesive layer from outside the glueline, which results in the destruction of the bonded joint This process is shown in Figure 7.8. 

The CVI SiC/SiC composites are also promising for nuclear applications because of the radiation resistance of the p phase of SiC, their excellent high-temperature fracture, creep, corrosion and thermal shock resistances. Studies on the P phase properties suggest that CVI SiC/SiC composites have the potential for excellent radiation stability [5]. Furthermore, because of excellent thermal fatigue resistance, start-up and shut-down cycles and coolant loss scenarii should not induce significant stmctural damage [5]. The CVI SiC/SiC are also considered for applications as stmctural materials in fusion power reactors, because of their low neutron-induced activation characteristics coupled with excellent mechanical properties at high temperature [6-8]. 

Poor edge creep corrosion resistance of prepainted Zn-55A1 coated steel was shown to be due to the combined effect of aluminum and chloride ions. A primer is needed to supply sufficient chromate ions and maintain the pH level by buffer action to reduce the problem. 

Slice preparation Diffusions Metallizations Lead bonds Final seal Creep Corrosion Electromigration Surface charge spreading... 

Class III—Pore and creep corrosion of Au/Ni/Cu with major amounts of sulfide, chloride, and oxide in the corrosion product corrosion product on unprotected copper is rich in sulfide and oxide. 

High Contact Resistance on Gold-Plated Connector Contacts Caused by Pore-Creep Corrosion... 

Key words magnesium alloys, corrosion creep, corrosion fatigue, buffer solution, NaCl, Na2S04. 

E. M. Gutman, A. Eliezer, Ya. Unigovski, E. Abramov, Mechanoelectrochemical behavior and creep corrosion of magnesium alloys. Material Set Eng. A, A302 (2001) 63-67. 

SiHcon nitride (see Nitrides) is a key material for stmctural ceramic appHcations in environments of high mechanical and thermal stress such as in vehicular propulsion engines. Properties which make this material uniquely suitable are high mechanical strength at room and elevated temperatures, good oxidation and creep resistance at high temperatures, high thermal shock resistance, exceUent abrasion and corrosion resistance, low density, and, consequently, a low moment of inertia. Additionally, siHcon nitride is made from abundant raw materials. 

Chromium is the most effective addition to improve the resistance of steels to corrosion and oxidation at elevated temperatures, and the chromium—molybdenum steels are an important class of alloys for use in steam (qv) power plants, petroleum (qv) refineries, and chemical-process equipment. The chromium content in these steels varies from 0.5 to 10%. As a group, the low carbon chromium—molybdenum steels have similar creep—mpture strengths, regardless of the chromium content, but corrosion and oxidation resistance increase progressively with chromium content. 

Standard Wrought Steels. Steels containing 11% and more of chromium are classed as stainless steels. The prime characteristics are corrosion and oxidation resistance, which increase as the chromium content is increased. Three groups of wrought stainless steels, series 200, 300, and 400, have composition limits that have been standardized by the American Iron and Steel Institute (AlSl) (see Steel). Figure 8 compares the creep—mpture strengths of the standard austenitic stainless steels that are most commonly used at elevated temperatures (35). Compositions of these steels are Hsted in Table 3. 

AISI 321 and 347 are stainless steels that contain titanium and niobium iu order to stabilize the carbides (qv). These metals prevent iatergranular precipitation of carbides during service above 480°C, which can otherwise render the stainless steels susceptible to iatergranular corrosion. Grades such as AISI 316 and 317 contain 2—4% of molybdenum, which iacreases their creep—mpture strength appreciably. In the AISI 200 series, chromium—manganese austenitic stainless steels the nickel content is reduced iu comparison to the AISI 300 series. 

The highly aHoyed austenitic stainless steels are proprietary modifications of the standard AISI 316 stainless steel. These have higher creep—mpture strengths than the standard steels, yet retain the good corrosion resistance and forming characteristics of the standard austenitic stainless steels. Nickel-Base Superalloys. 

Lead—copper alloys are specified because of superior mechanical properties, creep resistance, corrosion resistance, and high temperature stabiUty compared to pure lead. The mechanical properties of lead—copper alloys are compared to pure lead, and to lead—antimony and lead—calcium alloys in Tables 4 and 5. 

Lead—tin (1.8—2.5 wt %) is used both as a cable sheathing ahoy (BS 801 ahoy A and DIN 17640) and as a battery connector ahoy ia sealed lead—calcium—tin batteries (15). Tia is generahy added to lead—arsenic cable ahoys ia smah amounts. The arsenic ahoys have excehent creep resistance and mechanical properties, but are unstable and lose arsenic readily by oxidation. The addition of smah amounts of tin (0.10—0.20 wt %) eliminates arsenic loss. Lead ahoys having 0.4 wt % tin and 0.15 % cadmium, which are used for cable sheathing, do not age harden, show excehent corrosion and creep resistance, and are very ductile. 

Other alloys have been developed for use in particular corrosive environments at high temperatures. Several of these are age-hardenable alloys which contain additions of aluminum and titanium. Eor example, INCONEL alloys 718 and X-750 [11145-80-5] (UNS N07750) have higher strength and better creep and stress mpture properties than alloy 600 and maintain the same good corrosion and oxidation resistance. AHoy 718 exhibits excellent stress mpture properties up to 705°C as well as good oxidation resistance up to 980°C and is widely used in gas turbines and other aerospace appHcations, and for pumps, nuclear reactor parts, and tooling. 

In concrete, triethanolamine accelerates set time and increases early set strength (41—43). These ate often formulated as admixtures (44), for later addition to the concrete mixtures. Compared to calcium chloride, another common set accelerator, triethanolamine is less corrosive to steel-reinforcing materials, and gives a concrete that is more resistant to creep under stress (45). Triethanolamine can also neutralize any acid in the concrete and forms a salt with chlorides. Improvement of mechanical properties, whiteness, and more even distribution of iron impurities in the mixture of portland cements, can be effected by addition of 2% triethanolamine (46). Triethanolamine bottoms and alkanolamine soaps can also be used in these type appUcations. Waterproofing or sealing concrete can be accompUshed by using formulations containing triethanolamine (47,48). 

Refractories. Calcined alumina is used in the bond matrix to improve the refractoriness, high temperature strength/creep resistance, and abrasion/corrosion resistance of refractories (1,2,4,7). The normal, coarse (2 to 5 )J.m median) crystalline, nominally 100% a-Al202, calcined aluminas ground to 95% —325 mesh mesh are used to extend the particle size distribution of refractory mixes, for alumina enrichment, and for reaction with... 

Solders. In spite of the wide use and development of solders for millennia, as of the mid-1990s most principal solders are lead- or tin-based alloys to which a small amount of silver, zinc, antimony, bismuth, and indium or a combination thereof are added. The principal criterion for choosing a certain solder is its melting characteristics, ie, soHdus and Hquidus temperatures and the temperature spread or pasty range between them. Other criteria are mechanical properties such as strength and creep resistance, physical properties such as electrical and thermal conductivity, and corrosion resistance. 

Water Treatment. Water and steam chemistry must be rigorously controlled to prevent deposition of impurities and corrosion of the steam cycle. Deposition on boiler tubing walls reduces heat transfer and can lead to overheating, creep, and eventual failure. Additionally, corrosion can develop under the deposits and lead to failure. If steam is used for chemical processes or as a heat-transfer medium for food and pharmaceutical preparation there are limitations on the additives that may be used. Steam purity requirements set the allowable impurity concentrations for the rest of most cycles. Once contaminants enter the steam, there is no practical way to remove them. Thus all purification must be carried out in the boiler or preboiler part of the cycle. The principal exception is in the case of nuclear steam generators, which require very pure water. These tend to provide steam that is considerably lower in most impurities than the turbine requires. A variety of water treatments are summarized in Table 5. Although the subtieties of water treatment in steam systems are beyond the scope of this article, uses of various additives maybe summarized as follows ... 

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