Coked reforming catalyst

Catalysts in this service can deactivate by several different mechanisms, but deactivation is ordinarily and primarily the result of deposition of carbonaceous materials onto the catalyst surface during hydrocarbon charge-stock processing at elevated temperature. This deposit of highly dehydrogenated polymers or polynuclear-condensed ring aromatics is called coke. The deposition of coke on the catalyst results in substantial deterioration in catalyst performance. The catalyst activity, or its abiUty to convert reactants, is adversely affected by this coke deposition, and the catalyst is referred to as spent. The coke deposits on spent reforming catalyst may exceed 20 wt %. 

There is a need for low-cost methane steam reforming catalysts that are active at low temperature and resistant to coke formation under membrane reactor conditions. Low-cost (Ni-based) catalysts are also needed that can withstand regeneration conditions in a sorption-enhanced reformer. 

A similar study reports the results of adding 100 ppm thiophene to As in the Palm et al. study,the catalyst is not described rather, it is identified only as a commercial naphtha reforming catalyst, presumably Pt-based. In their reactor, the reformate from the ATR step passes through separate high and low temperature shift reactors before being analyzed. Thus, it was not possible to determine the effect of sulfur on the reforming step alone, nor was any post-reaction characterization of the catalyst reported, for example to determine coke or sulfur content. Figure 16 shows the observed deactivation, as measured by a decrease in H2 and CO concentrations. 

Sulphur is the most severe poison for steam reforming catalysts. A detailed study of sulphur contamination is provided in [7], On the other hand, sulphur may have a positive effect too, because it may depresse coke formation on nickel catalysts [16],... 

Finally, it should be mentioned that some thermal cracking on the ceramic packing material was observed at temperatures above 850°C. Whenever such an effect was detected, an attempt was made to correct for it in the coking data. A typical value for an experimental run at 810°C for 160 minutes was 35 mg coke on 5 gram of reforming catalyst, or about 0.7 percent by weight. 

The burning of coke on commercial Pt-Re/Al203 naphtha reforming catalyst... 

Coking and activity of a reforming catalyst in near-critical and dense supercritical reaction mixtures... 

It follows that regeneration may consist of either (i) removal of IS sometimes poisons, most often inhibitors or fouling agents, e.g., coke (hydrogenation catalysts, e.g., selective hydrogenation of pyrolysis gasoline) or (ii) redispersion of the active species (platinum catalysts) or (iii) both (hydrodesulfurization or catalytic reforming catalysts). 

Employing 1-hexene isomerization on a Pt/y-ALOj reforming catalyst as a model reaction system, we showed that isomerization rates are maximized and deactivation rates are minimized when operating with near-critical reaction mixtures [2]. The isomerization was carried out at 281°C, which is about 1.1 times the critical temperature of 1-hexene. Since hexene isomers are the main reaction products, the critical temperature and pressure of the reaction mixture remain virtually unaffected by conversion. Thus, an optimum combination of gas-like transport properties and liquid-like densities can be achieved with relatively small changes in reactor pressure around the critical pressure (31.7 bars). Such an optimum combination of fluid properties was found to be better than either gas-phase or dense supercritical (i.e., liquid-like) reaction media for the in situ extraction of coke-forming compounds. 

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