Coatings directed metal oxidation

The generic process for fabrication of fiber-reinforced aluminum oxide matrix composites by directed metal oxidation includes preforming, fiber-matrix interface coating, matrix growth and removal of residual aluminum. A flow chart with the various processing steps is shown in Fig, 1. 

Farced, A. S., Schiroky, G. H., and Kennedy, C. R. (1993). Development of BN/SiC duplex fiber coatings for fiber-reinforced aluminia matrix composites fabricated by directed metal oxidation. Ceram. Eng. Sci. Proc. 18 794-801. 

As for other classes of composite materials, there are many processes that can be used to make CMCs. Key considerations in process selection are porosity and reactions among reinforcements, reinforcement coatings, and matrices. The most important processes for making CMCs at this time are chemical vapor infiltration, melt infiltration, preceramic polymer infiltration and pyrolysis (PIP), slurry infiltration, sol-gel, hot pressing, and hot isostatic pressing. In addition, there are a number of reaction-based processes, which include reaction bonding and direct metal oxidation ( Dimox ),... 

Precious Meta.1 Ca.ta.lysts, Precious metals are deposited throughout the TWC-activated coating layer. Rhodium plays an important role ia the reduction of NO, and is combiaed with platinum and/or palladium for the oxidation of HC and CO. Only a small amount of these expensive materials is used (31) (see Platinum-GROUP metals). The metals are dispersed on the high surface area particles as precious metal solutions, and then reduced to small metal crystals by various techniques. Catalytic reactions occur on the precious metal surfaces. Whereas metal within the crystal caimot directly participate ia the catalytic process, it can play a role when surface metal oxides are influenced through strong metal to support reactions (SMSI) (32,33). Some exhaust gas reactions, for instance the oxidation of alkanes, require larger Pt crystals than other reactions, such as the oxidation of CO (34). 

Titanium as a carrier metal Titanium (or a similar metal such as tantalum, etc.) cannot work directly as anode because a semiconducting oxide layer inhibits any electron transport in anodic direction ( valve metal ). But coated with an electrocatalytic layer, for example, of platinum or of metal oxides (see below), it is an interesting carrier metal due to the excellent corrosion stability in aqueous media, caused by the self-healing passivation layer (e.g. stability against chlorine in the large scale industrial application of Dimension Stable Anodes DSA , see below). 

We focus attention here on titania (Ti02) for the following reasons. The first is that titania is a widely used oxide support for both metal particles and metal oxides, and used in some cases also directly as catalyst (Claus reaction, for example). The second is that it possesses multifunctional properties, such as Lewis and Bronsted sites, redox centres, etc. The third is that it has several applications both as a catalyst and an advanced material for coating, sensors, functional films, etc. The fourth is its high photocatalytic activity which make titania unique materials. 

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