Cellulose alcohol process

Figure 5. Cellulose alcohol process energy balance, daily basis...

Alcell [Alcohol cellulose] A process for delignifying wood pulp by dissolving it in aqueous ethanol at high temperature and pressure. Developed by Repap Technologies, United States. 

Acetone, and acetic-ether (ethyl-acetate) may also be used as solvents for the nitro-cellulose. Another process is to boil the gun-cotton, c., in a solution of sodium stannate made by adding caustic soda to a solution of stannous chloride, until the precipitate first formed is just re-dissolved. This solution dissolves the cellulose nitrates, but does not afiect the cellulose. Dr Lunge found the following process more satisfactory in the case of the more highly nitrated products —The reagent is an alcoholic solution of sodium-ethylate prepared by... 

Sir Joseph Swan, as a result of his quest for carbon fiber for lamp filaments (2), learned how to denitrate nitrocellulose using ammonium sulfide. In 1885 he exhibited the first textiles made from this new artificial sHk, but with carbon fiber being his main theme he failed to foUow up on the textile possibihties. Meanwhile Count Hilaire de Chardoimet (3) was researching the nitrocellulose route and had perfected his first fibers and textiles in time for the Paris Exhibition in 1889. There he got the necessary financial backing for the first Chardoimet silk factory in Besancon in 1890. His process involved treating mulberry leaves with nitric and sulfuric acids to form cellulose nitrate which could be dissolved in ether and alcohol. This collodion solution could be extmded through holes in a spinneret into warm air where solvent evaporation led to the formation of soHd cellulose nitrate filaments. 

Suspension polymerization of VDE in water are batch processes in autoclaves designed to limit scale formation (91). Most systems operate from 30 to 100°C and are initiated with monomer-soluble organic free-radical initiators such as diisopropyl peroxydicarbonate (92—96), tert-huty peroxypivalate (97), or / fZ-amyl peroxypivalate (98). Usually water-soluble polymers, eg, cellulose derivatives or poly(vinyl alcohol), are used as suspending agents to reduce coalescence of polymer particles. Organic solvents that may act as a reaction accelerator or chain-transfer agent are often employed. The reactor product is a slurry of suspended polymer particles, usually spheres of 30—100 pm in diameter they are separated from the water phase thoroughly washed and dried. Size and internal stmcture of beads, ie, porosity, and dispersant residues affect how the resin performs in appHcations. 

The stabilised nitrate may then be bleached with sodium hypochlorite, centrifuged to remove much of the water in which the polymer has been slurried and dehydrated by displacement with alcohol while under pressure in a press. It is interesting to note that in these processes approximately 35 000 gallons (160000 litres) of water are used for every ton of cellulose nitrate produced. Control of purity of the water is important in particular the iron content should be as low as 0.03 parts per million since iron can adversely affect both the colour and heat stability of the polymer. 

If we compare liquefaction to maceration, more activities are needed to liquefy the cell wall. Since 1991, new pectinases activities such as rhamnogalacturonase, pectin acetylesterase and xyloglucanases complex have been found to be important in the apple liquefaction by Henck Schols, Jean-Paul Vincken and Voragen [3]. The cellulose-xyloglucan complex accounts approximatively 57% of the apple cell-wall matrix. In a liquefaction process, an efficient enzymic degradation of this complex is crucial to increase the sugars extraction, to decrease the viscosity of the pulp then to be able to ultra-filtrate the juice without second depectinisation, at last to have negative alcohol tests required by some concentrate customers. 

Although most ethanol is now produced from corn, research has been done on producing this type of alcohol fuel from cellulosic biomass products including energy crops, forest and agricultural residues, and MSW, which would provide much cheaper feedstocks. The process of chemically converting these cellulosic biomass feedstocks is more involved and until this process can be simplified the price of ethanol will remain high. 

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