Carbon fibre mechanical properties

Fillers. Some fillers, such as short fibres or flakes of inorganic materials, improve the mechanical properties of a plastic. Others, called extenders, permit a large volume of a plastic to be produced with relatively little actual resin. Calcium carbonate, silica and clay are frequently used extenders. 

The mechanical properties of plastics materials may often be considerably enhanced by embedding fibrous materials in the polymer matrix. Whilst such techniques have been applied to thermoplastics the greatest developents have taken place with the thermosetting plastics. The most common reinforcing materials are glass and cotton fibres but many other materials ranging from paper to carbon fibre are used. The fibres normally have moduli of elasticity substantially greater than shown by the resin so that under tensile stress much of the load is borne by the fibre. The modulus of the composite is intermediate to that of the fibre and that of the resin. 

PTFE, known under the trade names Teflon and Fluon, is resistant to all chemicals, except molten alkalies and fluorine, and can be used at temperatures up to 250°C. It is a relatively weak material, but its mechanical strength can be improved by the addition of fillers (glass and carbon fibres). It is expensive and difficult to fabricate. PTFE is used extensively for gaskets and gland packings. As a coating, it is used to confer non-stick properties to surfaces, such as filter plates. It can also be used as a liner for vessels. 

Intended for high-performance applications because of their cost, carbon fibres have excellent mechanical properties but are sensitive to impact and abrasion. They are used for their attractive characteristics, such as ... 

In all cases, carbon fibres lead to the highest mechanical performances compared to glass and aramid fibres. Nevertheless, their impact behaviour and price restrict their consumption. Glass fibres yield the cheapest composites but performances are more limited. Table 6.10 compares the properties of the main fibre types and shows some examples of properties for a nylon matrix reinforced with short fibres of the three types. 

A rubber-like copolymer/carbon fibre composite material has also been prepared [170]. Carbon fibres were added directly to o/w highly concentrated emulsions of block copolymers, such as styrene/butadiene triblocks (SBS), in toluene, followed by precipitation in methanol, drying and hot-pressing. The surfactant was found to aid adhesion between the polymer and carbon fibres. The materials obtained had fairly even distributions of carbon fibres, good mechanical properties and conductivities which increased with increasing carbon fibre length. 

A ceramic matrix composite or CMC is composed of two or more solids, the matrix of which consists of a ceramic material or carbon. The crystalline, ceramic matrix is moulded and/or densified at a temperature of at least 1000 K. To the matrix one ormore solid inorganic substances are added, e.g. in the form of particles or fibres in order to alter the (thermo) mechanical properties of the pure matrix. In the composite s microstructure these additives can still be distinguished by their chemicalcomposition or geometry even after they have undergone a temperature treatment of at least 1000 K. 

Table 3.10 Mechanical properties of freeze-gelled, unidirectional carbon-fibre-reinforced CMC made by hand lay-up73...

Figures 9.19 and 9.20 present a survey of the mechanical properties of some (unidirectional) composites, in comparison with some other materials. In Figure 9.19 the values of modulus and strength are plotted as such, while in Figure 9.20 these values have been divided by the specific mass. From Figure 9.20 the enormous advantage of composites with respect to stiffness and strength per unit weight, in comparison to metals, is clearly visible. The modem carbon and aramide composites are superior to those based on glass fibres, for the specific stiffness even by a factor between 4 and 5.

The very wide range of the numerical values of the mechanical properties is evident. The modulus of organic polymer fibres varies between 1 and 350 GPa. The tenacities or tensile strengths may even vary from about 0.07 GPA (0.05 N/tex) for the weakest (cellulose acetate) to about 7 GPa (4 N/tex) for the strongest fibre (PIPD or M5 ) the compressive strengths reaches up to 1.7 GPa and the temperature resistance up to 400 °C. The ultimate elongation may vary from about 1% for the stiffest fibre (carbon) to about 600% for the most rubber-elastic. 

The first high-strength carbon fibres were produced in the 1950s (see Donnet and Bansal, 1984). The early carbonized products were rayon-based, but it was soon found that the mechanical properties and the carbon yield could be improved by the use of polyacrylonitrile (PAN) as the precursor. Also, less expensive fibres of somewhat lower strength and modulus could be made from various other precursors including petroleum pitch and lignin. However, cotton and other forms of natural cellulose fibres possess discontinuous filaments and the resulting mechanical properties were consequently found to be inferior to those of the rayon-based fibres. 

Janes, Neumann and Sethna ° reviewed the general subject of solid lubricant composites in polymers and metals. They pointed out that the reduction in mechanical properties with higher concentrations of solid lubricant can be offset by the use of fibre reinforcement. Glass fibre is probably the most commonly used reinforcing fibre, with carbon fibre as a second choice. Metal and ceramic fibres have been used experimentally to reinforce polymers, but have not apparently been used commercially. To some extent powders such as bronze, lead, silica, alumina, titanium oxide or calcium carbonate can be used to improve compressive modulus, hardness and wear rate. 

The mechanical strength and operating temperature of plastics are low compared with that of metals. The mechanical strength, and other properties, can be modified by the addition of fillers and plasticisers. When reinforced with glass or carbon fibres thermosetting plastics can have a strength equivalent to mild steel, and are used for pressure vessels and pressure piping. Unlike metals, plastics are flammable. Plastics can... 

By use of this functionally gradient coating the carbon-fibre-reinforced aluminium composites (C/Al) exhibit excellent mechanical properties. The ultimate tensile strength reaches 1250 MPa when the fibre volume fraction is 35%. 

Silicon carbide has attracted considerable interest because of its good mechanical and physical properties and chemical inertness. One of the most important applications of SiC is to produce a matrix reinforced by fibres, forming ceramic-matrix composites. These composite materials exhibit much better fracture toughness than monolithic ceramics. Compared with carbon/carbon composites, fibre-reinforced SiC matrix composites possess superior oxidation resistance and mechanical properties. The Si-C-H-Cl system (e.g. methyltrichlorosilane, CH3SiCl3) has been used for SiC deposition because it is easy to produce stoichiometric SiC deposits. 

---