Butadiene rubber epoxidation

Ismail, H. Suzaimah, S. Hairunezam, H.M. Curing characteristics, mechanical properties and oil resistance of styrene butadiene rubber/epoxidized natural rubber blends. J. Elastomers Plast. 2002, 34 (2), 119-130. 

PP/EPDM/epoxidized natural rubber (246) PP/epoxidized natural rubber (301) Butadiene/styrene-butadiene rubber (293) EPDM/PA66 EPDM/SBR (68)... 

The blending of natural rubber with thermoplastics, and other rubbers have been reported in the literature. Thus, blends of NR with (i) ultra-low density polyethylene, (ii) styrene-butadiene rubber (SBR), (iii) epoxidized natural rubber, (iv) acrylonitrile butadiene rubber," (v) chloroprene rubber" and (vi) dichlorocarbene modified styrene-butadiene rubber (DCSBR)" have been prepared, characterized and reported in the literature. 

Representative diene-based polymers include natural rubber (NR), polyisoprene (PIP), PBD, styrene—butadiene rubber (SBR), and acrylonitrile-butadiene rubber (NBR), which together compose a key class of polymers widely used in the rubber industry. These unsaturated polyolefins are ideal polymers for chemical modifications owing to the availability of parent materials with a diverse range of molecular weights and suitable catalytic transformations of the double bonds in the polymer chain. The chemical modifications of diene-based polymers can be catalytic or noncatalytic. The C=C bonds of diene-based polymers can be transformed to saturated C—C and C—H bonds (hydrogenation), carbonyls (hydrofbrmylation and hydrocarboxylation), epoxides (epoxidation), C—Si bonds (hydrosilylation), C—Ar bonds (hydroarylation), C—B bonds (hydroboration), and C—halogen bonds (hydrohalogenation). ... 

Rajabi FH, Nikje MMA, Taslimipour T. Epoxidation of styrene-butadiene rubber (SBR) using in situ generated dimethyldioxirane (DMD) characterization and kinetic study. Des Monomers Polym. 2010 13 535-546. 

Low molecular weight liquid nitrile rubbers with vinyl, carboxyl or mercaptan reactive end groups have been used with acrylic adhesives, epoxide resins and polyesters. Japanese workers have produced interesting butadiene-acrylonitrile alternating copolymers using Ziegler-Natta-type catalysts that are capable of some degree of ciystallisation. 

Butadiene, a major commodity chemical used in the production of synthetic rubber, is listed as one of 189 hazardous air pollutants under the 1990 Clean Air Act Amendments. Butadiene is a carcinogen in rats and mice, with mice being substantially more sensitive than rats. The extent to which butadiene poses risk of cancer to humans exposed to this chemical is uncertain. The data include in vitro studies on butadiene metabolism using tissues from humans, rats, and mice as well as experimental data and physiological model predictions for butadiene in blood and butadiene epoxides in blood, lung, and liver after exposure of rats and mice to inhaled butadiene (Bond et al., 1996). 

HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HNS NTO NTO/HMX NTO/HMX NTO/HMX PETN PETN PETN PETN PETN PETN PETN PETN PETN PETN RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX TATB/HMX Cariflex (thermoplastic elastomer) Hydroxy-terminated polybutadiene (polyurethane) Hydroxy-terminated polyester Kraton (block copolymer of styrene and ethylene-butylene) Nylon (polyamide) Polyester resin-styrene Polyethylene Polyurethane Poly(vinyl) alcohol Poly(vinyl) butyral resin Teflon (polytetrafluoroethylene) Viton (fluoroelastomer) Teflon (polytetrafluoroethylene) Cariflex (block copolymer of butadiene-styrene) Cariflex (block copolymer of butadiene-styrene) Estane (polyester polyurethane copolymer) Hytemp (thermoplastic elastomer) Butyl rubber with acetyl tributylcitrate Epoxy resin-diethylenetriamine Kraton (block copolymer of styrene and ethylene-butylene) Latex with bis-(2-ethylhexyl adipate) Nylon (polyamide) Polyester and styrene copolymer Poly(ethyl acrylate) with dibutyl phthalate Silicone rubber Viton (fluoroelastomer) Teflon (polytetrafluoroethylene) Epoxy ether Exon (polychlorotrifluoroethylene/vinylidine chloride) Hydroxy-terminated polybutadiene (polyurethane) Kel-F (polychlorotrifluoroethylene) Nylon (polyamide) Nylon and aluminium Nitro-fluoroalkyl epoxides Polyacrylate and paraffin Polyamide resin Polyisobutylene/Teflon (polytetrafluoroethylene) Polyester Polystyrene Teflon (polytetrafluoroethylene) Kraton (block copolymer of styrene and ethylene-butylene)... 

Effect of Molecular Configuration of Elastomer. The extent of the impact and strength improvements of ERL-4221 depends on the chemical structure and composition of the elastomer modifier. The data shown in Table I indicate that the carboxyl terminated 80-20 butadiene-acrylonitrile copolymer (CTBN) is the most effective toughening and reinforcing agent. The mercaptan terminated copolymer (MTBN) is considerably less effective as far as tensile strength and heat distortion temperature are concerned. The mercaptan groups are considerably less reactive with epoxides than carboxyls (4), and this difference in the rate of reaction may influence the extent of the epoxy-elastomer copolymerization and therefore the precipitation of the rubber as distinct particles. 

Many authors elucidated functionalization of polymers containing reactive oxirane moieties. Epoxidized NR, BR, IR and/or the respective model hydrocarbons, poly (butadiene-co-isoprene, various epoxy resins, poly (2,3-epoxypro-pyl methacrylate) and its copolymers or grafted systems were mostly exploited. Stabilizers based on epoxidized unsaturated rubbers are of the top interest. The mechanism of the functionalization process was studied in details by means of 3,4-epoxy-4-methylheptane and 1,2-epoxy-3-ethyl-2-methylpentane as model compounds [289]. The ring opening of the asymmetric oxirane is regiospecific. Aliphatic primary amines attack the least substituted carbon atom and can be involved in crosslink formation. Aromatic primary and secondary amines are less reactive than aliphatic ones because of their lower basicity the attack on the least substituted carbon atom is however preferred too. 

Most unsaturated substances such as alkenes, alkynes, aldehydes, acrylonitrile, epoxides, isocyanates, etc., can be converted into polymeric materials of some sort—either very high polymers, or low-molecular-weight polymers, or oligomers such as linear or cyclic dimers, trimers, etc. In addition, copolymerization of several components, e.g., styrene-butadiene-dicyclo-pentadiene, is very important in the synthesis of rubbers. Not all such polymerizations, of course, require transition-metal catalysts and we consider here only a few examples that do. The most important is Ziegler-Natta polymerization of ethylene and propene. 

One can rationalize a need for small rubber inclusions in some of the newer approaches to waterborne and high solids epoxy coating systems. Water-thinned epoxy coating compositions are described (48) where the two-component system consists of a nitrile rubber modified epoxy resin in the epoxide component and a styrene/ butadiene/methylmethacrylate latex modifier for an emulsion-based polyamide hardener component. Showing improved adhesion, impact and water resistance, the paint has good wetting characteristics and can be formulated to a high solids content at low viscosity. 

Thus, with two equations and two unknowns, a unique solution to X and Y can be calculated. Carboxy-terminated copolymers of butadiene and acrylonitrile (CTBN) can be incorporated into the epoxy resin through a simple esterification reaction. One equivalent of carboxylic acid is esterified by one equivalent of epoxide. This reaction is again catalyzed by triphenylphosphine. Since, for our reactions, the limiting reagent in the esterification is the CTBN elastomer, the product is an elastomer capped with an epoxy resin. The epoxy terminated rubber is then capable of reacting in the usual manner with curing agents or in the previously discussed advancement reaction (Reaction Scheme 2). 

Semi-SINs using amine-cured epoxies and butadiene-acrylonitrile rubber " were found to yield adhesives with extremely high bonding strength to metal. The rubber was based on Hycar, and the epoxy was based on a range of compositions, including epoxidized soy bean oil (Example 2). Sometimes the rubber was sulfur cured, yielding an IPN. 

Figure 1 Polymer interpretation chart. PAI, polyamideimide PC, polycarbonate UP, unsaturated polyester PDAP, diarylate phtalate resin VC-VAc, vinyl chloride-vinyl acetate copolymer PVAc, polyvinyl acetate PVFM, polyvinyl formal PUR, polyurethane PA, polyamide PMA, methacrylate ester polymer EVA, ethylene-vinyl acetate copolymer PF, phenol resin EP, epoxide resin PS, polystyrene ABS, acrylonitrile-butadiene-styrene copolymer PPO, polyphenylene oxide P-SULFONE, poly-sulfone PA, polyamide UF, urea resin CN, nitrocellulose PVA, polyvinyl acetate MC, methyl cellulose MF, melamine resin PAN, polyacrylonitrile PVC, polyvinyl chloride PVF, polyvinyl fluoride CR, polychloroprene CHR, polyepichlorohydrin SI, polymethylsiloxane POM, polyoxy-methylene PTFE, polytetrafluoroethylene MOD-PP, modified PP EPT, ethylene-propylene terpolymer EPR, ethylene-propylene rubber PI, polyisoprene BR, butyl rubber PMP, poly(4-methyl pentene-1) PE, poly(ethylene) PB, poly(butene-l). (Adapted from Ref. 22, p. 50.)...

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