Bonding of adhesives

Epoxy resins are also used in special appHcations, such as an overlaying procedure requiring a durable, heat-resistant bond of a difficult-to-bond overlay on a wood-base panel substrate. Metal sheets used as overlays, for example, often require an epoxy adhesive. 

Esters. Most acryhc acid is used in the form of its methyl, ethyl, and butyl esters. Specialty monomeric esters with a hydroxyl, amino, or other functional group are used to provide adhesion, latent cross-linking capabihty, or different solubihty characteristics. The principal routes to esters are direct esterification with alcohols in the presence of a strong acid catalyst such as sulfuric acid, a soluble sulfonic acid, or sulfonic acid resins addition to alkylene oxides to give hydroxyalkyl acryhc esters and addition to the double bond of olefins in the presence of strong acid catalyst (19,20) to give ethyl or secondary alkyl acrylates. 

Adhesives. Acryhc emulsion and solution polymers form the basis of a variety of adhesive types. The principal use is in pressure-sensitive adhesives, where a film of a very low T (<—20 " C) acrylic polymer or copolymer is used on the adherent side of tapes, decals, and labels. Acrylics provide a good balance of tack and bond strength with exceptional color stabiUty and resistance to aging (201,202). AcryUcs also find use in numerous types of constmction adhesive formulations and as film-to-film laminating adhesives (qv). 

The cured polymers are hard, clear, and glassy thermoplastic resins with high tensile strengths. The polymers, because of their highly polar stmcture, exhibit excellent adhesion to a wide variety of substrate combinations. They tend to be somewhat britde and have only low to moderate impact and peel strengths. The addition of fillers such as poly (methyl methacrylate) (PMMA) reduces the brittleness somewhat. Newer formulations are now available that contain dissolved elastomeric materials of various types. These mbber-modifted products have been found to offer adhesive bonds of considerably improved toughness (3,4). 

Emulsion Adhesives. The most widely used emulsion-based adhesive is that based upon poly(vinyl acetate)—poly(vinyl alcohol) copolymers formed by free-radical polymerization in an emulsion system. Poly(vinyl alcohol) is typically formed by hydrolysis of the poly(vinyl acetate). The properties of the emulsion are derived from the polymer employed in the polymerization as weU as from the system used to emulsify the polymer in water. The emulsion is stabilized by a combination of a surfactant plus a coUoid protection system. The protective coUoids are similar to those used paint (qv) to stabilize latex. For poly(vinyl acetate), the protective coUoids are isolated from natural gums and ceUulosic resins (carboxymethylceUulose or hydroxyethjdceUulose). The hydroHzed polymer may also be used. The physical properties of the poly(vinyl acetate) polymer can be modified by changing the co-monomer used in the polymerization. Any material which is free-radically active and participates in an emulsion polymerization can be employed. Plasticizers (qv), tackifiers, viscosity modifiers, solvents (added to coalesce the emulsion particles), fillers, humectants, and other materials are often added to the adhesive to meet specifications for the intended appHcation. Because the presence of foam in the bond line could decrease performance of the adhesion joint, agents that control the amount of air entrapped in an adhesive bond must be added. Biocides are also necessary many of the materials that are used to stabilize poly(vinyl acetate) emulsions are natural products. Poly(vinyl acetate) adhesives known as "white glue" or "carpenter s glue" are available under a number of different trade names. AppHcations are found mosdy in the area of adhesion to paper and wood (see Vinyl polymers). 

Bonding. Surface treatment, such as chemical etch, corona, or flame treatments, is required for adhesive bonding of Tefzel. Polyester and epoxy compounds are suitable adhesives. 

Bonded Solid-Film Lubricants. Although a thin film of soHd lubricant that is burnished onto a wearing surface often is useful for break-in operations, over 95% are resin bonded for improved life and performance (62). Use of adhesive binders permits apphcations of coatings 5—20 p.m thick by spraying, dipping, or bmshing as dispersions in a volatile solvent. Some commonly used bonded lubricant films are Hsted in Table 12 (62) with a more extensive listing in Reference 61. 

Another market appHcation for naphthenic acid is the tire industry, where cobalt naphthenate is used as an adhesion promoter (see Adhesives Tire cords). Cobalt naphthenate improves the bonding of brass-plated steel cords to mbber, presumably by suppressing the de-zincification of brass (50). Its first reported use was in 1970 and the first patent for its use was issued in 1975 (51). About 900 t of cobalt naphthenate is used worldwide as an adhesion promoter, half of it in North America. The unit value fluctuates between 8.75—13.25 /kg because of the volatility of cobalt prices. Although it is the industry standard, the use of cobalt naphthenate is declining with the advent of more economical high metal-containing substitutes. 

A needled felt, on the other hand, is a fabric composed of natural, synthetic, or a combination of natural and synthetic fibers physically interlocked by the action of a needle loom with or without combination of other textile fabrics and with or without suitable combination of mechanical work, chemical action, moisture, and heat, but without weaving, knitting, stitching, thermal bonding, or adhesives (16). 

Adhesives. Contact adhesives are blends of mbber, phenoHc resin, and additives suppHed in solvent or aqueous dispersion form they are typically appHed to both surfaces to be joined (80). Evaporation of the solvent leaves an adhesive film that forms a strong, peel-resistant bond. Contact adhesives are used widely in the furniture and constmction industries and also in the automotive and footwear industries. The phenoHc resins promote adhesion and act as tackifiers, usually at a concentration of 20—40%. In solvent-based contact adhesives, neoprene is preferred, whereas nitrile is used in specialty appHcations. The type and grade of phenoHc resin selected control tack time, bond strength, and durabiHty. 

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