Biodegradable polymers starch-based plastics

If starch is modified by partially fermenting it, or esterifying or etherification, the resulting material can be extruded by adding plasticizers. Starch-based plastics are readily biodegraded. In most cases, the polymers are also water-soluble. Several suppliers now offer thermoplastic starch. Major markets include soluble films for industrial packaging, films for bags and sacks, and loose fill. 

Research on starch-based plastics has taken place in many coim-tries around the world. The Australian government funded a 1995 research project on development of starch-based plastics from corn and wheat, using water and glycerine as a plasticizer. In Japan, the Biodegradable Plastics Society was formed in 1989, with 48 member companies located mainly in Japan. By 1990, the membership had expanded to 69 companies, and included a significant number of non-Japanese members. In 1992, the U.S. Bio/Environmentally Degradable Polymer Society was formed, and had over 200 members by 1998.2 2... 

Shogren RL, Fanta GF, Doane WM, Development of Starch-Based Plastics -A Reexamination of Selected Polymer Systems In Historical-Perspective , Starch-Starke, v45 (8) 276-280 (1993). (Excellent review of original studies in starch based biodegradable polymers.)... 

Biodegradable plastics have been used on an industrial scale since the end of the 1990s when BASF launched Ecoflex . This is a fossil-based, man-made polyester but yet is completely biodegradable due to its chemical structure. This structure is also the reason why Ecoflex combines excellent mechanical properties with the good processability of synthetic thermoplastics. Ecoflex is the preferred blend partner for bio-based and biodegradable polymers, which typically do not exhibit good mechanics and processability for film applications by themselves. Ecoflex therefore is a synthetic polymer that enables the extensive use of renewable raw materials (e.g., starch). 

Eilm products with good mechanical characteristics are only obtained if thermoplastic, plasticized starch has been used. If no plasticizer is used, biodegradable polymers with limited mechanical properties will be obtained. In this case, coextmsion with the base polyester or another polymer is the way to upgrade the mechanical and/or moisture barrier properties (for comparison see Table 6). 

Torres et al. (2006) reported a novel microwave processing technique to produce biodegradable scaffolds for tissue engineering from different types of starch-based polymers. Potato, sweet potato, com starch, and non-isolated amaranth and quinoa starch were used along with water and glycerol as plasticizers to produce porous stmctures. Figure 16.1 shows the manufacturing procedure of microwaved starch scaffolds. 

Boesel, L. F., Mano, J. F., Elvira, C., San Roman, J., Reis, R. L. (2003). Hydrogels and hydrophilic partially degradable bone cements based on biodegradable blends incorporating starch. In E. Chiellini (Ed.), Biodegradable Polymers and Plastics. Kluwer Academic, Dordrecht. 

A particular mention goes to Mater-Bi, produced by Novamont, who have revolutionised starch-based biomaterials for two decades. The commercial success of this biodegradable and biocompostable plastic relies on two main factors the scale economy that allows the reduction of costs, and the diversity of formulations to develop different end products (plastic bags, tableware, toys, etc.). More than 210 references in Chemical Abstracts are available on this (registered) keyword, and the number of patents related to different formulations and developments is also impressive. Mater-Bi can be essentially described as a blend of starch with a small amount of other biodegradable polymers and additives. The actual compositions are still known only by a very few people. 

Polylactic acid (PLA) is a biodegradable polymer derived from lactic acid. It is a highly versatile material and is made from 100% renewable resources like corn, sugar beet, wheat and other starch-rich products. Polylactic acid exhibits many properties that are equivalent to or better than many petroleum-based plastics, which makes it suitable for a variety of applications. 

Loose-fill packaging was one of the first successful areas of application for starch-based biodegradable polymers. Loose-fill starch-based foam is used for packaging consumer products as an alternative to polystyrene and polyethylene. While, biodegradable plastics have made some inroads into these markets, the future prospects for their growth in loose-fill are not so exciting as they are in some other areas of packaging. 

While biodegradable polymers may be similar to petrochemical-based thermoplastics in terms of their structure, their chemical structure imbues them with technical properties that make them perform in different ways. For example, starch blends can produce film with better moisture barrier protection and higher clarity than some conventional plastics. PLA has a high water vapour transmission rate, which is beneficial for fresh food applications where it is important that the water vapour escapes quickly from the packaging. PLA also reduces fogging on the lid of the packaging. 

Clearly thermoplastic starch based polymers offer a very attractive base for new biodegradable polymers due to their low material cost and ability to be processed on conventional plastic processing equipment. The engineering of more advanced properties into these low cost base materials will continue to be... 

L. Averous, Biodegradable Multiphase Systems Based on Plasticized Starch A Review. Journal of Macromolecular Science Part C-Polymer reviews 44 231-274,2004. 

---