Batching area

The media preparation area is also where hydrolysates of proteins, and starches, as well as special processing of steep liquor, molasses and other crude materials takes place. Very strict accuracy of weights, volumes, pH adjustments and processing instructions are the first step to reproducible fermentation results. A well-run batching area depends upon purchasing a uniform quality of raw materials, adequate equipment, detailed batching... 

This figure shows a fairly good agreement especially in the trend. Near the bottom and surface, the temperatures are within 10 °C. Note that these results were achieved by a fijll coupling with the combustion chamber. In the middle of the glass, however, there can be differences up to about 40 °C, especially in the batch area. 

We can see a good agreement in most parts of the melter. Under the direct batch area, the temperatures seem to more or less match, however the actual measurements also vary in reality more. Downstream from temperatures 465 and 466, we see the model results are typically warmer. This seems not to be a model error, but actually an error for the definition of the estimated cooling air in Ports 5 and 6. We have to conclude that there has to be more cooling air than it was specified in the input conditions. 

The use of an unnecessarily hot utility or heating medium should be avoided. This may have been a major factor that led to the runaway reaction at Seveso in Italy in 1976, which released toxic material over a wide area. The reactor was liquid phase and operated in a stirred tank (Fig. 9.3). It was left containing an uncompleted batch at around 160 C, well below the temperature at which a runaway reaction could start. The temperature required for a runaway reaction was around 230 C. ... 

Vacuum filters are available in a variety of types, and are usually classified as either batch operated or continuous. An important distinguishing feature is the position of the filtration area with respect to gravity, ie, horizontal or non-horizontal filtering surface. 

Allowing DRI to become wet does not necessatily cause it to overheat. When large pdes of DRI are wetted with rain, the corrosion reactions are limited to the outer surface area of the pde and the resultant heat from the corrosion reactions is dissipated into the atmosphere. However, if water penetrates into the pde from the bottom, or if wet DRI is covered with dry DRI, the heat from corrosion reactions can budd up inside the pde to the point where rapid reoxidation begins. Corrosion occurs significantly faster with salt water than with fresh water. DRI saturated with water can cause steam explosions if it is batch charged into an electric arc furnace. 

Filtration. In many mineral processing operations, filtration follows thickening and it is used primarily to produce a soHd product that is very low in moisture. Filtration equipment can be either continuous or batch type and either constant pressure (vacuum) or constant rate. In the constant pressure type, filtration rate decreases gradually as the cake builds up, whereas in the constant rate type the pressure is increased gradually to maintain a certain filtration rate as the cake resistance builds. The size of the device is specified by the required filter surface area. 

Flux is maximized when the upstream concentration is minimized. For any specific task, therefore, the most efficient (minimum membrane area) configuration is an open-loop system where retentate is returned to the feed tank (Fig. 8). When the objective is concentration (eg, enzyme), a batch system is employed. If the object is to produce a constant stream of uniform-quahty permeate, the system may be operated continuously (eg, electrocoating). 

Equivalent-Area Concept The preceding equations for batch operations, particularly Eq. 11-35 can be appliedforthe calculation of heat loss from tanks which are allowed to cool over an extended period of time. However, different surfaces of a tank, snch as the top (which would not be in contact with the tank contents) and the bottom, may have coefficients of heat transfer which are different from those of the vertical tank walls. The simplest way to resolve this difficulty is to nse an equivalent area A in the appropriate equations where... 

Axial-flow turbines are often used in blendiug pseudoplastic materials, and they are often used at relatively large D/T ratios, from 0.5 to 0.7, to adequately provide shear rate in the majority of the batch particularly in pseudoplastic material. These impellers develop a flow pattern which may or may not encompass an entire tank, and these areas of motion are sometimes referred to as caverns. Several papers describe the size of these caverns relative to various types of mixing phenomena. An effec tive procedure for the blending of pseudoplastic fluids is given in Oldshue (op. cit.). 

By operating cycle. Filtration may be intermittent (batch) or continuous. Batch filters may be operated with constant-pressure driving force, at constant rate, or in cycles that are variable with respect to both pressure and rate. Batch cycle can vary greatly, depending on filter area and sohds loading. 

In cake or surface filtration, there are two primary areas of consideration continuous filtration, in which the resistance of the filter cake (deposited process solids) is veiy large with respec t to that of the filter media and filtrate drainage, and batch pressure filtration, in which the resistance of the filter cake is not veiy Targe with respect to that of the filter media and filtrate drainage. Batch pressure filters are generally fitted with heavy, tight filter cloths plus a layer of precoat and these represent a significant resistance that must be taken into account. Continuous filters, except for precoats, use relatively open cloths that offer little resistance compared to that of the filter cake. 

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