Base catalysts, solid, acetone condensation

The Aldol Condensation of Acetone Over a CsOH/Si02 Solid Base Catalyst... 

This paper investigates the acetone condensation reaction in the vapour phase over a CsOH/Si02 solid based catalyst over a range of reaction temperatures using hydrogen and deuterium as carrier gases. 

Interesting recent developments are the use of hydrotalcite supported on carbon nanofibers [119], to facilitate recovery of the catalyst by filtration, and the use of synthetic hydroxyapatite, Ca10(PO4)6(OH)2 as a solid base catalyst in a variety of reactions including Michael additions [120]. The supported hydrotalcite exhibited higher activities and selectivities than the conventional unsupported material in the aldol condensation of citral with acetone [119]. 

Cesium-exchanged zeolite X was used as a solid base catalyst in the Knoevenagel condensation of benzaldehyde or benzyl acetone with ethyl cyanoacetate [121]. The latter reaction is a key step in the synthesis of the fragrance molecule, citronitrile (see Fig. 2.37). However, reactivities were substantially lower than those observed with the more strongly basic hydrotalcite (see earlier). Similarly, Na-Y and Na-Beta catalyzed a variety of Michael additions [122] and K-Y and Cs-X were effective catalysts for the methylation of aniline and phenylaceto-nitrile with dimethyl carbonate or methanol, respectively (Fig. 2.37) [123]. These procedures constitute interesting green alternatives to classical alkylations using methyl halides or dimethyl sulfate in the presence of stoichiometric quantities of conventional bases such as caustic soda. 

A series of condensation reactions were performed in the gas phase over fixed-bed solid base catalysts. The organic feeds tested were acetone, butanone, n- and /50-butanal. The solid base catalysts were alkali doped silica materials. A reaction scheme common to all of the organic feeds is shown in Fig. 2. The first step in the reaction is the base catalysed formation of the aldol intermediate . It should be noted that from an asymmetric ketone (i.e. butanone) two possible aldol intermediates can be formed depending on which side of the carbonyl group reacts. Under our reaction conditions rapid dehydration of the aldol... 

A number of solid base catalysts have been reported in the literature to be active for acetone condensation. These include alkali oxides (NajO, K O, CsjO) (7), alkaline earth oxides (MgO, CaO, BaO) (1,4-6), transition metal oxides (7) and phosphates (8-11), ion-exchange resins (12), zeolites (13) and clay minerals and hydrotalcites (HTC) (14,15). A suitable catalyst for the acetone-to-MIBK reaction must have several properties the condensation of acetone to DAA is catalyzed by either basic or acidic sites, the dehydration of DAA to MO is acid-catalyzed, and the selective hydrogenation of MO to MIBK requires appropriate metal sites (7,8). 

As in the case of homogeneous acids as catalyst, we would also benefit from using solid ba.ses instead of dissolved bases as catalyst. A number of industrially important reactions are carried out with bases as catalyst. A well know example is the aldol condensation of acetone to diacetone alcohol, where dissolved NaOH in ethyl alcohol is u.sed as a catalyst at about 200 to 300 ppm level. However, heterogeneous pelleted sodamide can be used as a catalyst for this reaction and it obviates the problem of alkali removal from the product, which would otherwise lead to reversion of diacetone alcohol to acetone during distillation of the product mixture. 

The solid base catalysed aldol condensation of acetone was performed over a CsOH/Si02 catalyst using a H2 carrier gas. The products observed were diacetone alcohol, mesityl oxide, phorone, iso-phorone and the hydrogenated product, methyl isobutyl ketone. Deuterium tracer experiments were performed to gain an insight into the reaction mechanism. A mechanism is proposed. 

In this study we have investigated utilizing a bi-functional catalyst with a solid base function for the aldol condensation reaction and a metal function for the hydrogenation. This work is a continuation of the study that examined the supported base catalyzed aldol condensation of acetone (5, 6). In those studies... 

Mg-Al mixed oxides obtained by thermal decomposition of anionic clays of hydrotalcite structure, present acidic or basic surface properties depending on their chemical composition [1]. These materials contain the metal components in close interaction thereby promoting bifunctional reactions that are catalyzed by Bronsted base-Lewis acid pairs. Among others, hydrotalcite-derived mixed oxides promote aldol condensations [2], alkylations [3] and alcohol eliminations reactions [1]. In particular, we have reported that Mg-Al mixed oxides efficiently catalyze the gas-phase self-condensation of acetone to a,P-unsaturated ketones such as mesityl oxides and isophorone [4]. Unfortunately, in coupling reactions like aldol condensations, basic catalysts are often deactivated either by the presence of byproducts such as water in the gas phase or by coke build up through secondary side reactions. Deactivation has traditionally limited the potential of solid basic catalysts to replace environmentally problematic and corrosive liquid bases. However, few works in the literature deal with the deactivation of solid bases under reaction conditions. Studies relating the concerted and sequential pathways required in the deactivation mechanism with the acid-base properties of the catalyst surface are specially lacking. 

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