Acrylic acid bulk polymerization

Polymerization of a monomer in a solvent overcomes many of the disadvantages of the bulk process. The solvent acts as diluent and aids in the transfer of the heat of polymerization. The solvent also allows easier stirring, since the viscosity of the reaction mixture is decreased. Thermal control is much easier in solution polymerization compared to bulk polymerization. On the other hand, the presence of solvent may present new difficulties. Unless the solvent is chosen with appropriate consideration, chain transfer to solvent can become a problem. Further, the purity of the polymer may be affected if there are difficulties in removal of the solvent. Vinyl acetate, acrylonitrile, and esters of acrylic acid are polymerized in solution. 

Acrylic is a generic name for derivatives of acrylic acid, of which methyl methacrylate is the most important. Polymerization is controlled to produce chain length of 800 to 3,000 monomer units. A small amount of plasticizer such as dibutyl phthalate may be added before bulk polymerization to assist in deep molding. The outstanding property of polymethyl metliacrylate is 0 transparency resistance to ultraviolet radiation from fluorescent lamps and ability to be... 

The furfuryl esters of acrylic and methacrylic acid polymerize via a free-radical mechanism without apparent retardation problems arising from the presence of the furan ring. Early reports on these systems described hard insoluble polymers formed in bulk polymerizations and the cross-linking ability of as little as 2% of furfuryl acrylate in the solution polymerization of methylacrylate121. ... 

Acryl amide is an important bulk chemical used in coagulators, soil conditioners and stock additives. The chemical synthesis has several drawbacks because the rate of acryl amide formation is lower than the formation of the by-product acrylic acid [54]. Further, the double bonds of the reactants and products cause by-product formations as well as formation of polymerization products. As a result of optimization with methods of molecular engineering, a very high activity of the biocatalyst nitrile hydratase at low temperature is yielded, enabling a successful biotransformation that is superior to the chemical route. Here, the synthesis is carried out at a low temperature of about 5°C, showing a conversion of 100%. 

Poly(acrylic acid) is not soluble in its monomer and in the course of the bulk polymerization of acrylic acid the polymer separates as a fine powder. The conversion curves exhibit an initial auto-acceleration followed by a long pseudo-stationary process ( 3). This behaviour is very similar to that observed earlier in the bulk polymerization of acrylonitrile. The non-ideal kinetic relationships determined experimentally in the polymerization of these two monomers are summarized in Table I. It clearly appears that the kinetic features observed in both systems are strikingly similar. In addition, the poly(acrylic acid) formed in bulk over a fairly broad range of temperatures (20 to 76°C) exhibits a high degree of syndiotacticity and can be crystallized readily (3). 

Comparison of the kinetic features observed in the bulk polymerization of acrylic acid and acrylonitrile... 

Methacrylic acid also polymerizes in bulk under precipitating conditions. It forms molecular associations very similar to those of acrylic acid. However, the conversion curves were found to be linear under a variety of experimental conditions temperatures of 16.5 to 60°C and broad ranges of initiation rates and monomer concentration in numerous solvents (7). It was assumed that structures of type III do arise but owing to steric hindrance and to the rigidity of the poly(methacrylic acid) molecule the monomer cannot align to form a "pre-oriented" complex as in the case of acrylic acid and propagation is not favored. 

The cfata presented in Table I show that the kinetic features of the bulk polymerization of acrylonitrile are very similar to those observed with acrylic acid. It therefore seems pertinent to query whether atrix effect could not arise in the polymerization of acrylonitrile through a regular orientation of monomer molecules along the polymeric matrix involving dipole interaction of the -CsN groups (structure IV). 

The bulk polymerization of acrylonitrile in this range of temperatures exhibits kinetic features very similar to those observed with acrylic acid (cf. Table I). The very low over-all activation energies (11.3 and 12.5 Kj.mole-l) found in both systems suggest a high temperature coefficient for the termination step such as would be expected for a diffusion controlled bimolecular reaction involving two polymeric radicals. It follows that for these systems, in which radicals disappear rapidly and where the post-polymerization is strongly reduced, the concepts of nonsteady-state and of occluded polymer chains can hardly explain the observed auto-acceleration. Hence the auto-acceleration of acrylonitrile which persists above 60°C and exhibits the same "autoacceleration index" as at lower temperatures has to be accounted for by another cause. 

Abstract. Auto-accelerated polymerization is known to occur in viscous reaction media ("gel-effect") and also when the polymer precipitates as it forms. It is generally assumed that the cause of auto-acceleration is the arising of non-steady-state kinetics created by a diffusion controlled termination step. Recent work has shown that the polymerization of acrylic acid in bulk and in solution proceeds under steady or auto-accelered conditions irrespective of the precipitation of the polymer. On the other hand, a close correlation is established between auto-acceleration and the type of H-bonded molecular association involving acrylic acid in the system. On the basis of numerous data it is concluded that auto-acceleration is determined by the formation of an oriented monomer-polymer association complex which favors an ultra-fast propagation process. Similar conclusions are derived for the polymerization of methacrylic acid and acrylonitrile based on studies of polymerization kinetics in bulk and in solution and on evidence of molecular associations. In the case of acrylonitrile a dipole-dipole complex involving the nitrile groups is assumed to be responsible for the observed auto-acceleration. 

Monomer and initiator must be soluble in the liquid and the solvent must have the desired chain-transfer characteristics, boiling point (above the temperature necessary to carry out the polymerization and low enough to allow for ready removal if the polymer is recovered by solvent evaporation). The presence of the solvent assists in heat removal and control (as it also does for suspension and emulsion polymerization systems). Polymer yield per reaction volume is lower than for bulk reactions. Also, solvent recovery and removal (from the polymer) is necessary. Many free radical and ionic polymerizations are carried out utilizing solution polymerization including water-soluble polymers prepared in aqueous solution (namely poly(acrylic acid), polyacrylamide, and poly(A-vinylpyrrolidinone). Polystyrene, poly(methyl methacrylate), poly(vinyl chloride), and polybutadiene are prepared from organic solution polymerizations. 

The heat of an emulsion polymerization is the same as that for the corresponding bulk or solution polymerization, since AH is essentially the enthalpy change of the propagation step. Thus, the heats of emulsion polymerization for acrylic acid, methyl acrylate, and methyl methacrylate are —67, —77, and —58 kJ mol-1, respectively [McCurdy and Laidler, 1964], in excellent agreement with the AH values for the corresponding homogeneous polymerizations (Table 3-14). 

Examining radiation-induced polymerization of acrylic acid in bulk and in a set of solvents, Chapiro and Dulieu observed an unusual behavior of this monomer, with regard to the process kinetics. 

The methyl, ethyl, and butyl esters of acrylic and methacrylic acids are polymerized under the influence of heat, light, and peroxides. The polymerization reaction is exothermic and may be carried out in bulk for castings, or by emulsion, or in solution. The molecular weight decreases as the temperature and catalyst concentration are increased. The polymers are noncrystalline and thus very clear. Such resins are widely used because of their clarity, brilliance, ease of forming, and light weight. They have excellent optical properties and are used for camera, instrument, and spectacle lenses. 

Solvents such as water, methanol, dioxan etc. stabilize the oligomeric associate. Hydrocarbons and their chlorinated derivatives do not associate with acrylic acid, and they shift equilibrium (28) to the left. The polymerization of an equilibrium mixture of oligomers and dimers in polar complexing solvents is almost 20 times more rapid than the polymerization of dimers only [64], Moreover, even with polymerization in bulk, it proceeds autocatalytically under these conditions. Oligomeric aggregates associate by hydrogen bonds on to the polymer matrix which is formed immediately after the start of the... 

The authors suggest that in a charge cancellation polymerization, propagation will be assisted by zwitterion association. Association of monomeric units has been advanced as an explanation for abnormally fast stereoregular polymerization of acrylic acid in bulk or polar solvents53. ... 

Reactions of the cyclic compounds with different kinds of organic reagents at room temperature readily give a seri of pyrimidine derivatives without using any cata-lyst One of the typical reactions involves esterification with acetic add in bulk to afford the corresponding acetate. When the reaction is applied to polymeric adds, e.g. poly(acrylic acid) and poly(methacrylic add), polyacrylate and polymethacrylate having pendant uracil and thymine units are obtained in high yield (Schemes 6 and 1) ... 

ACRYLIC ACID, isoBUTYL ESTER (106-63-8) Forms explosive mixture with air (flash point 94°F/34°C). Will polymerize in elevated temperatures (recommended inhibitor 5 ppm hydroquinone or 10-60 ppmp-methoxyphenol). Uncontrolled bulk polymerization can be explosive. Incompatible with strong acids, aliphatic amines, alkanolamines. Flow or agitation of substance may generate electrostatic charges due to low conductivity. 

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