Acrylate monomers, acids esters, physical

Acrylic Polymers. Although considerable information on the plasticization of acrylic resins is scattered throughout journal and patent literature, the subject is complicated by the fact that acrylic resins constitute a large family of polymers rather than a single polymeric species. An infinite variation in physical properties may be obtained through copolymerization of two or more acrylic monomers selected from the available esters of acrylic and methacrylic acid (30) (see Acrylic esterpolya rs Methacrylic acid and derivatives). 

Polyacrylates as binders consist of copolymers of acrylate and methacrylate esters. Other unsaturated monomers (e.g., styrene and vinyltoluene) may also be incorporated, but usually to a lesser extent. Copolymers formed exclusively from acrylates and/or methacrylates are termed straight acrylics. The comonomers differ as regards the alcohol residues of the ester group, which also allow incorporation of additional functional groups. Choice of suitable monomers allows wide variation of the physical and chemical properties of the resulting polymer. Hydrophilicity, hydrophobic-ity, acid base properties as well as can be adjusted resins containing hydroxyl, amine, epoxy, or isocyanate groups can also be produced. 

The polymeric products can be made to vary widely in physical properties through controlled variation in the ratios of monomers employed in thek preparation, cross-linking, and control of molecular weight. They share common quaHties of high resistance to chemical and environmental attack, excellent clarity, and attractive strength properties (see Acrylic ester polymers). In addition to acryHc acid itself, methyl, ethyl, butyl, isobutyl, and 2-ethylhexyl acrylates are manufactured on a large scale and are available in better than 98—99% purity (4). They usually contain 10—200 ppm of hydroquinone monomethyl ether as polymerization inhibitor. 

Emulsion polymerization requires free-radical polymerizable monomers which form the structure of the polymer. The major monomers used in emulsion polymerization include butadiene, styrene, acrylonitrile, acrylate ester and methacrylate ester monomers, vinyl acetate, acrylic acid and methacrylic acid, and vinyl chloride. All these monomers have a different stmcture and, chemical and physical properties which can be considerable influence on the course of emulsion polymerization. The first classification of emulsion polymerization process is done with respect to the nature of monomers studied up to that time. This classification is based on data for the different solubilities of monomers in water and for the different initial rates of polymerization caused by the monomer solubilities in water. According to this classification, monomers are divided into three groups. The first group includes monomers which have good solubility in water such as acrylonitrile (solubility in water 8%). The second group includes monomers having 1-3 % solubility in water (methyl methacrylate and other acrylates). The third group includes monomers practically insoluble in water (butadiene, isoprene, styrene, vinyl chloride, etc.) [12]. 

Many other processes and reactions of the monomer synthesis are described extensively in literature [12-14]. For different acrylic esters, especially on a laboratory scale, the alcoholysis of the corresponding acid chlorides as well as direct esterification reactions of methacrylic acid, but also transesterification reactions of MMA, are often preferred [13-15]. The physical properties of various monomers are well summarized in literature [16,17]. 

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