Zeohtes

The size-exclusion and ion-exchange properties of zeoHtes have been exploited to cause electroactive species to align at a zeoHte—water interface (233—235). The zeoHte thus acts as a template for the self-organization of electron transfer (ET) chains that may find function as biomimetic photosynthetic systems, current rectifiers, and photodiodes. An example is the three subunit ET chain comprising Fe(CN)g anion (which is charge-excluded from the anionic zeoHte pore stmcture), Os(bipyridine)3 (which is an interfacial cation due to size exclusion of the bipyridine ligand), and an intrazeoHte cation (trimethylamino)methylferrocene (F J ). A cationic polymer bound to the (CN) anion holds the self-assembled stmcture at an... 

As shown in Figure 1, the equiHbrium concentration is affected slightly by temperature (11). The actual concentration is affected by the reaction rate and the initial concentration of each isomer. Deviations beyond equiHbrium can be achieved when zeoHtes are used, owing to shape selectivity (see Molecularsieves). The thermal isomerization of the three xylenes has been studied at 1000°C (12). Side reactions predominated, and only a small percentage of xylenes was interconverted. 

Historically, the isomerization catalysts have included amorphous siUca-aluminas, zeoHtes, and metal-loaded oxides. AH of the catalysts contain acidity, which isomerizes the xylenes and if strong enough can also crack the EB and xylenes to benzene and toluene. Dual functional catalysts additionally contain a metal that is capable of converting EB to xylenes. 

In 1993, UOP commercialized an improved Pt-based catalyst, 1-210. This catalyst is based on a molecular sieve, but not an alurninosihcate zeoHte. UOP claims that yields ate about 10% better than those for 1-9 catalyst. EB to xylenes conversion is about 22—25% with a Cg aromatics per pass loss of about 1.2—1.5%. As discussed below, UOP s Isomar process can also use zeoHte catalysts which convert EB to benzene rather than to xylenes. UOP has hcensed over 40 Isomar units. 

Mobil s Low Pressure Isomerization Process (MLPI) was developed in the late 1970s (123,124). Two unique features of this process are that it is Operated at low pressures and no hydrogen is used. In this process, EB is converted to benzene and diethylbenzene via disproportionation. The patent beheved to be the basis for the MLPI process (123) discusses the use of H-ZSM-5 zeoHte with an alumina binder. The reaction conditions described are start-of-mn temperatures of 290—380°C, a pressure of 273 kPa and WHSV of 5—8.5/h. The EB conversion is about 25—40% depending on reaction conditions, with xylene losses of 2.5—4%. The PX approach to equiHbrium is about 99 ndash 101%. The first commercial unit was Hcensed in 1978. A total of four commercial plants have been built. 

Mobil s High Temperature Isomerization (MHTI) process, which was introduced in 1981, uses Pt on an acidic ZSM-5 zeoHte catalyst to isomerize the xylenes and hydrodealkylate EB to benzene and ethane (126). This process is particularly suited for unextracted feeds containing Cg aHphatics, because this catalyst is capable of cracking them to light paraffins. Reaction occurs in the vapor phase to produce a PX concentration slightly higher than equiHbrium, ie, 102—104% of equiHbrium. EB conversion is about 40—65%, with xylene losses of about 2%. Reaction conditions ate temperature of 427—460°C, pressure of 1480—1825 kPa, WHSV of 10—12, and a H2/hydtocatbon molar ratio of 1.5—2 1. Compared to the MVPI process, the MHTI process has lower xylene losses and lower formation of heavy aromatics. 

Nearly all commercial acetylations are realized using acid catalysts. Catalytic acetylation of alcohols can be carried out using mineral acids, eg, perchloric acid [7601-90-3], phosphoric acid [7664-38-2], sulfuric acid [7664-93-9], benzenesulfonic acid [98-11-3], or methanesulfonic acid [75-75-2], as the catalyst. Certain acid-reacting ion-exchange resins may also be used, but these tend to decompose in hot acetic acid. Mordenite [12445-20-4], a decationized Y-zeohte, is a useful acetylation catalyst (28) and aluminum chloride [7446-70-0], catalyzes / -butanol [71-36-3] acetylation (29). 

The elimination of alcohol from P-alkoxypropionates can also be carried out by passing the alkyl P-alkoxypropionate at 200—400°C over metal phosphates, sihcates, metal oxide catalysts (99), or base-treated zeoHtes (98). In addition to the route via oxidative carbonylation of ethylene, alkyl P-alkoxypropionates can be prepared by reaction of dialkoxy methane and ketene (100). 

Hydrophilic and Hydrophobic Surfaces. Water is a small, highly polar molecular and it is therefore strongly adsorbed on a polar surface as a result of the large contribution from the electrostatic forces. Polar adsorbents such as most zeoHtes, siUca gel, or activated alumina therefore adsorb water more strongly than they adsorb organic species, and, as a result, such adsorbents are commonly called hydrophilic. In contrast, on a nonpolar surface where there is no electrostatic interaction water is held only very weakly and is easily displaced by organics. Such adsorbents, which are the only practical choice for adsorption of organics from aqueous solutions, are termed hydrophobic. 

Despite the difference ia the nature of the surface, the adsorptive behavior of the molecular sieve carbons resembles that of the small pore zeoHtes. As their name implies, molecular sieve separations are possible on these adsorbents based on the differences ia adsorption rate, which, ia the extreme limit, may iavolve complete exclusion of the larger molecules from the micropores. 

Desiccants. A soHd desiccant is simply an adsorbent which has a high affinity and capacity for adsorption of moisture so that it can be used for selective adsorption of moisture from a gas (or Hquid) stream. The main requkements for an efficient desiccant are therefore a highly polar surface and a high specific area (small pores). The most widely used desiccants (qv) are siHca gel, activated alumina, and the aluminum rich zeoHtes (4A or 13X). The equiHbrium adsorption isotherms for moisture on these materials have characteristically different shapes (Fig. 3), making them suitable for different appHcations. 

Fig. 3. Adsorption equiHbrium isotherms for moisture on three commercial adsorbents peUetized 4A zeoHte (—), siHca gel (-), and a typical activated...

Gas hulk separations normal paraffins, isoparaffins, aromatics zeoHte... 

Gas purifications H2O/olefin-containing cracked gas, natural gas, air, synthesis gas, etc sHica, alumina, zeoHte... 

Crystalline molecular sieve zeoHtes, and related molecular sieve materials that are not technically zeoHtes, eg, siHcaHte, AlPO s, SAPOs, etc. 

Highly polar molecular sieve zeoHtes with high aluminum and cation contents. 

Isotherms for H2O and / -hexane adsorption at room temperature and for O2 adsorption at Hquid oxygen temperature on 13X (NaX) zeoHte and on the crystalline Si02 molecular sieve siHcaHte are are shown in Figure 8 (43). SiHcaHte adsorbs water very weaMy. Further modification of siHcaHte by fluoride incorporation provides an extremely hydrophobic adsorbent, shown in Figure 9 (44). These examples illustrate the broad range of properties of crystalline molecular sieves. 

Drying. The single most common gas phase appHcation for TSA is drying. The natural gas, chemical, and cryogenics industries all use zeoHtes, siHca gel, and activated alurnina to dry streams. Adsorbents ate even found in mufflers. 

A recently developed drying appHcation for zeoHtes is the prevention of corrosion in mufflers (52,55). Internal corrosion in mufflers is caused primarily by the condensation of water and acid as the system cools. A unique UOP zeoHte adsorption system takes advantage of the natural thermal cycling of an automotive exhaust system to desorb the water and acid precursors. 

A, 5A, and 13X zeoHtes are the predorninant adsorbents for CO2 removal by temperature-swing processes. The air fed to an air separation plant must be H2O- and C02-ftee to prevent fouling of heat exchangers at cryogenic temperatures 13X is typically used here. Another appHcation for 4A-type zeoHte is for CO2 removal from baseload and peak-shaving natural gas Hquefaction faciHties. 

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