Viscous polyesters

Polycondensation of highly viscous polyesters in the melt phase is limited. The removal of the volatile by-products becomes more difficult due to diffusion inhibited by the increased viscosity of higher-IV polyesters. In addition, undesirable side reactions due to thermal degradation impede the growth of the molecular chains. As a consequence, the reaction rate decreases and decomposition reactions dominate, thus resulting in a decrease in the melt viscosity [2], As it is able to address these limitations, SSP has become the method of choice and is therefore so popular. 

A 41-year-old man developed suspected occupational hand dermatitis, but had clinical features that were not typical of contact dermatitis, with discrete excoriated papules and some hchenilied plaques on the dorsum of the hands and wrists the palms were unaffected [50 ]. Punch biopsies from the backs of the hands suggested Uchen simplex. However, patch testing was positive with various salts of cobalt. At work he had been exposed to cobalt in a viscous polyester resin, which he had sanded without gloves. 

HOCHj CHjOH. Colourless, odourless, rather viscous hygroscopic liquid having a sweet taste, b.p. 197 C. Manufactured from ethylene chlorohydrin and NaHC03 solution, or by the hydration of ethylene oxide with dilute sulphuric acid or water under pressure at 195°C. Used in anti-freezes and coolants for engines (50 %) and in manufacture of polyester fibres (e.g. Terylene) and in the manufacture of various esters used as plasticizers. U.S. production 1979 1 900 000 tonnes. 

Uses. About 35% of the isophthahc acid is used to prepare unsaturated polyester resins. These are condensation products of isophthahc acid, an unsaturated dibasic acid, most likely maleic anhydride, and a glycol such as propylene glycol. The polymer is dissolved in an inhibited vinyl monomer, usually styrene with a quinone inhibitor. When this viscous hquid is treated with a catalyst, heat or free-radical initiation causes cross-linking and sohdification. A range of properties is possible depending on the reactants used and their ratios (97). 

Performance Characteristics Polyester resins undergo a rapid transformation from a viscous Hquid to a soHd plastic state that comprises a three-dimensional cross-linked polymer stmcture. The level of polyester polymer unsaturation determines essential performance characteristics (Table 7), although polymer components can influence subtle features that affect thermal, electrical, and mechanical performance as defined by ASTM procedures. 

Polyester Resins. Reinforced polyester resins are thermosets based on unsaturated polyesters from glycols and dibasic acids, either or both of which contain reactive double bonds. The ratio of saturated to unsaturated components controls the degree of cross-linking and thus the rigidity of the product (see Polyesters, unsaturated). Typically, the glycols and acids are esterified until a viscous Hquid results, to which an inhibitor is added to prevent premature gelation. Addition of the monomer, usually styrene, reduces the viscosity to an easily workable level. 

The less simple polymers (like the epoxies, the polyesters and the formaldehyde-based resins) are networks each chain is cross-linked in many places to other chains, so that, if stretched out, the array would look like a piece of Belgian lace, somehow woven in three dimensions. These are the thermosets if heated, the structure softens but it does not melt the cross-links prevent viscous flow. Thermosets are usually a bit stiffer than amorphous thermoplastics because of the cross-links, but they cannot easily be crystallised or oriented, so there is less scope for changing their properties by processing. 

The amorphous polyesters are becoming increasingly important for one-component 100% solid moisture-curing adhesives. These materials are usually viscous, amorphous liquids. Poly(2-methylpropane adipate), an example of an amorphous polyester, is a liquid even at a molecular weight of 2000. The amorphous polyesters are usually asymmetrical in structure. In the poly(2-methylpropane adipate) example, the pendant methyl group would be expected to interfere with chain packing, thereby preventing crystallization [27]. 

The specialty class of polyols includes poly(butadiene) and polycarbonate polyols. The poly(butadiene) polyols most commonly used in urethane adhesives have functionalities from 1.8 to 2.3 and contain the three isomers (x, y and z) shown in Table 2. Newer variants of poly(butadiene) polyols include a 90% 1,2 product, as well as hydrogenated versions, which produce a saturated hydrocarbon chain [28]. Poly(butadiene) polyols have an all-hydrocarbon backbone, producing a relatively low surface energy material, outstanding moisture resistance, and low vapor transmission values. Aromatic polycarbonate polyols are solids at room temperature. Aliphatic polycarbonate polyols are viscous liquids and are used to obtain adhesion to polar substrates, yet these polyols have better hydrolysis properties than do most polyesters. 

Aliphatic polyesters are low-melting (40-80°C) semicrystalline polymers or viscous fluids and present inferior mechanical properties. Notable exceptions are poly (a-hydroxy acid)s and poly (ft -hydroxy acid)s. 

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