Unipol

Unipol PP process Unipol process Uniprocessor computers UNIQUAC UNISITALE process... 

Fig. 12. Unipol PP process where A is the polymerization reactor B, recycle gas compressor C, recycle gas cooler D, product discharge tank E, impact copolymer reactor F, recycle gas compressor G, recycle gas cooler and H, product discharge tank (134).

These siUca-supported catalysts demonstrate the close connections between catalysis in solutions and catalysis on surfaces, but they are not industrial catalysts. However, siUca is used as a support for chromium complexes, formed either from chromocene or chromium salts, that are industrial catalysts for polymerization of a-olefins (64,65). Supported chromium complex catalysts are used on an enormous scale in the manufacture of linear polyethylene in the Unipol and Phillips processes (see Olefin polymers). The exact stmctures of the surface species are still not known, but it is evident that there is a close analogy linking soluble and supported metal complex catalysts for olefin polymerization. 

Union Carbide Corp. also uses a siUca-supported chromium catalyst in their extremely low cost Unipol gas-phase linear low density ethylene copolymer process, which revolutionized the industry when it was introduced in 1977 (86—88). The productivity of this catalyst is 10 —10 kg polymer/kg transition metal contained in the catalyst. By 1990, the capacity of Unipol linear low density polyethylene reactors was sufficient to supply 25% of the world s total demand for polyethylene. 

Reaction conditions are generally mild, but they differ from one process to another. In the newer Unipol process (Eigure 12-1) used to produce both HDPE and LLDPE, the reaction occurs in the gas phase. Ethylene and the comonomers (propene, 1-butene, etc.) are fed to the reactor containing a fluidized bed of growing polymer particles. Operation temperature and pressure are approximately 100°C and 20 atmospheres. A single-stage centrifugal compressor circulates unreacted ethylene. The circulated gas fluidizes the bed and removes some of the exothermic reaction heat. The product from the reactor is mixed with additives and then pelletized. New modifications for gas-phase processes have been reviewed by Sinclair. ... 

Figure 12-1. The Union Carbide Unipol process for producing HDPE (1) reactor, (2) single-stage centrifugal compressor, (3) heat exchanger, (4) discharge tank.

UNIPOL [Union Carbide Polymerization] A process for polymerizing ethylene to polyethylene, and propylene to polypropylene. It is a low-pressure, gas-phase, fluidized-bed process, in contrast to the Ziegler-Natta process, which is conducted in the liquid phase. The catalyst powder is continuously added to the bed and the granular product is continuously withdrawn. A co-monomer such as 1-butene is normally used. The polyethylene process was developed by F. J. Karol and his colleagues at Union Carbide Corporation the polypropylene process was developed jointly with the Shell Chemical Company. The development of the ethylene process started in the mid 1960s, the propylene process was first commercialized in 1983. It is currently used under license by 75 producers in 26 countries, in a total of 96 reactors with a combined capacity of over 12 million tonnes/y. It is now available through Univation, the joint licensing subsidiary of Union Carbide and Exxon Chemical. A supported metallocene catalyst is used today. 

Lock (113) found that TGS crystals grown in the presence of resolved alanine are unipoled that is, they contain only one enantiomorphous phase. Thus it should be possible to assign the absolute configuration of the occluded additive by measuring the electric dipole of the crystal, provided that one can predict which enantiomorph of TGS is induced by the resolved additive. 

One recent development in Ziegler Natta catalysts was in producing catalyst particles that expanded as the polymerization reaction occurred. In this polymer the catalyst remains dispersed throughout the polymer, retaining its activity. This led to the development of fluidized bed processes to make polyethylene and polypropylene in which a sphere of polymer formed around each initial catalyst particle, and the polymer remained sohd as the reaction proceeded, rather than requiring a liquid solution. A major class of these catalysts and fluidized bed reactor was developed by Union Carbide and by Shell Oil and called the Unipol process. In this process a very active solid catalyst is introduced into the reactor, and reaction occurs on the catalyst particles, which expand to maintain active sites on the growing polymer sphere. 

In the Unipol process of olefine polymerization 0.1 ixm particles of Ziegler Natta catalyst are... 

Gas-phase processes commercialized in the late 1960s offer much simpler operation. Since they eliminate solvent, solvent separation, recovery, and purification are unnecessary. Polymerization is carried out in stirred-vessel reactors or in fluidized beds. A very successful fluidized-bed process is Union Carbide s UNIPOL technology444 designed originally for producing HDPE and extended later to LLDPE. Ethylene is polymerized by injecting the fine catalyst powder (organotitanium or... 

Chapter 7 is the climax of the book Here the educated student is asked to apply all that he/she has learned thus far to deal with many common practical industrial units. In Chapter 7 we start with a simple illustrative example in Section 7.1 and introduce five important industrial processes, namely fluid catalytic cracking in FCC units in Section 7.2, the UNIPOL process in Section 7.3, industrial steam reformers and methanators in Section 7.4, the production of styrene in Section 7.5, and the production of bioethanol in Section 7.6. 

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