Tailored Fiber Placement TFP

The three embroidery processes mentioned here are often used in order to create highly customized parts while balancing the increased efficiency of automated textile manufacturing. Many modifications and hybrid systems exist in order to increase the productivity. For example, TFP machines exist with up to 11 heads in order to create 11 parts in a single batch. Furthermore, standard embroidery machines exist with 56 parallel heads for increased productivity, while each of these machines may have a different color set for increased customization. A typical example is shown in Fig. 9.15. These systems give embroidery technology a decent efficiency when compared with other multihead textile equipment. 

Further development of machines to save time (for example, preparation time), energy, water, dye, and auxiliaries. 

Integration of processes and machines in communication systems between companies. Further development of sensors and actuators to achieve a high-order process control system. 

Development of sensors for the online measurement of quality characteristics that influence handle and appearance (for example, automatic fabric inspection). More flexible finishing processes for small lots. 

Chemical fibers for carpet production can be directly spin colored during production. Wool is colored with large amounts of a color in the flake or in the strand. Colored yarns are used for patterned woven carpets. 

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