Sulfur methanation

By altering the reaction conditions, a preponderance of either product may be produced as desired. Vinyl acetate, which is used for making polymers, and ethylidene diacetate, which is an intermediate for the manufacture of acetic anhydride, are produced on a large scale. The reaction may be applied to other carboxylic adds and acetylene derivatives. Strong acids, such as sulfuric, methane di- and trisulfonic, and phosphoric acids, are catalysts. They may be used in conjunction with mercury salts. Other catalysts which have been disclosed for the reaction include boron trifiuoride and the salts of various metals, such as zinc silicate, zinc acetate, and mercuric phosphate. The addition may be effected in the vapor phase... 

Temp. Hydrogen sulfide Methane Nitric oxide Nitrogen Oxygen Sulfur dioxide ... 

Prior to methanation, the gas product from the gasifier must be thoroughly purified, especially from sulfur compounds the precursors of which are widespread throughout coal (23) (see Sulfurremoval and recovery). Moreover, the composition of the gas must be adjusted, if required, to contain three parts hydrogen to one part carbon monoxide to fit the stoichiometry of methane production. This is accompHshed by appHcation of a catalytic water gas shift reaction. 

Cmde gas leaves from the top of the gasifier at 288—593°C depending on the type of coal used. The composition of gas also depends on the type of coal and is notable for the relatively high methane content when contrasted to gases produced at lower pressures or higher temperatures. These gas products can be used as produced for electric power production or can be treated to remove carbon dioxide and hydrocarbons to provide synthesis gas for ammonia, methanol, and synthetic oil production. The gas is made suitable for methanation, to produce synthetic natural gas, by a partial shift and carbon dioxide and sulfur removal. 

Methanation of the clean desulfurized main gas (less than 1 ppm total sulfur) is accompHshed in the presence of a nickel catalyst at temperatures from 260—400°C and pressure range of 2—2.8 MPa (300—400 psi). Equations and reaction enthalpies are given in Table 4. 

By-product water formed in the methanation reactions is condensed by either refrigeration or compression and cooling. The remaining product gas, principally methane, is compressed to desired pipeline pressures of 3.4—6.9 MPa (500—1000 psi). Einal traces of water are absorbed on siHca gel or molecular sieves, or removed by a drying agent such as sulfuric acid, H2SO4. Other desiccants maybe used, such as activated alumina, diethylene glycol, or concentrated solutions of calcium chloride (see Desiccants). 

In general, the proven technology to upgrade methane is via steam reforming to produce synthesis gas, CO + Such a gas mixture is clean and when converted to Hquids produces fuels substantially free of heteroatoms such as sulfur and nitrogen. Two commercial units utilizing the synthesis gas from natural gas technology in combination with novel downstream conversion processes have been commercialized. 

Hydrogenolysis is analogous to hydrolysis and ammonolysis, which involve the cleavage of a bond induced by the action of water and ammonia, respectively. Chemical bonds that are broken by hydrogenolysis reactions include carbon—carbon, carbon—oxygen, carbon—sulfur, and carbon—nitrogen bonds. An example of hydrogenolysis is the hydrodealkylation of toluene to form benzene and methane ... 

Most commercial methanator catalysts contain nickel, supported on alumina, kaolin, or calcium aluminate cement. Sulfur and arsenic are poisons to the catalyst, which can also be fouled by carry-over of solvent from the CO2 removal system. 

Steam Reforming Processes. In the steam reforming process, light hydrocarbon feedstocks (qv), such as natural gas, Hquefied petroleum gas, and naphtha, or in some cases heavier distillate oils are purified of sulfur compounds (see Sulfurremoval and recovery). These then react with steam in the presence of a nickel-containing catalyst to produce a mixture of hydrogen, methane, and carbon oxides. Essentially total decomposition of compounds containing more than one carbon atom per molecule is obtained (see Ammonia Hydrogen Petroleum). 

Carbon—Sulfur Cleavage. The carbon—sulfur bond of DMSO is broken in a number of reactions. Attempts to form the DMSO anion by the reaction of DMSO with sodium result in cleavage accompanied by methane evolution (eqs. 10 and 11) (43) ... 

Commercial-scale processes have been developed for the production of hydrogen sulfide from heavy fuel oils and sulfur as well as from methane, water vapor, and sulfur. The latter process can be carried out in two steps reaction of methane with sulfur to form carbon disulfide and hydrogen sulfide followed by hydrolysis of carbon disulfide (116). 

Reduction of sulfur dioxide by methane is the basis of an Allied process for converting by-product sulfur dioxide to sulfur (232). The reaction is carried out in the gas phase over a catalyst. Reduction of sulfur dioxide to sulfur by carbon in the form of coal has been developed as the Resox process (233). The reduction, which is conducted at 550—800°C, appears to be promoted by the simultaneous reaction of the coal with steam. The reduction of sulfur dioxide by carbon monoxide tends to give carbonyl sulfide [463-58-1] rather than sulfur over cobalt molybdate, but special catalysts, eg, lanthanum titanate, have the abiUty to direct the reaction toward producing sulfur (234). 

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