Alloys Subject

There is also a possibility of preparing mixed III-V nitride alloys, e.g. GaAs connecting tire two sets of semiconductor materials. Their gap dependence on composition is tire subject of active research. 

Weldments subjected to corrosive attack over a period of time may crack adjacent to the weld seams if the residual stresses are not removed. Gas—tungsten arc welding and gas—metal arc welding ate recommended for joining magnesium, the former for thinner materials and the latter for thicker materials. Maintaining a protective atmosphere is a critical issue in welding these alloys. 

The combustor is assembled of flanged, spool-shaped water-cooled metal components, each with its own water-cooling circuit and pressure shell. No ceramic linings are used. Gas pressure is contained by stainless steel outer shells and the internal surfaces subject to high heat fluxes are lined with low alloy water-cooled panels. 

In alloy steels, particularly if these have been slowly cooled after rolling, the carbides in the as-roUed condition tend to be massive and are difficult to dissolve on subsequent austenitization. The carbide size is subject to wide variations, depending on the rolling and slow cooling. Here, again, normalizing tends to estabUsh a more uniform and finer carbide particle size that faciUtates subsequent heat treatment. Although an expense, this process provides more uniform quaUty in the finished product. 

An important item in this array of matenals is the class known as maraging steels. This group of high nickel martensitic steels contain so Htde carbon that they are often referred to as carbon-free iron—nickel martensites (54). Carbon-free iron—nickel martensite with certain alloying elements is relatively soft and ductile and becomes hard, strong, and tough when subjected to an aging treatment at around 480°C. 

The metal parts of the injection molder, ie, the liner, torpedo, and nozzle, that contact the hot molten resin must be of the noncatalytic type to prevent accelerated decomposition of the polymer. In addition, they must be resistant to corrosion by HCl. Iron, copper, and zinc are catalytic to the decomposition and caimot be used, even as components of alloys. Magnesium is noncatalytic but is subject to corrosive attack, as is chromium when used as plating. Nickel alloys such as Duranickel, HasteUoy B, and HasteUoy C are recommended as constmction materials for injection-molding metal parts. These and pure nickel are noncatalytic and corrosion-resistant however, pure nickel is rather soft and is not recommended. 

Arsine is used for the preparation of gallium arsenide [1303-00-0] GaAs, (17), and there are numerous patents covering this subject (see Arsenic and ARSENIC alloys). The conversion of a monomeric arsinogaHane to gallium arsenide has also been described (18). GaUium arsenide has important appHcations in the field of optoelectronic and microwave devices (see Lasers Microwave technology Photodetectors). 

Refining. The alloy of bismuth and lead from the separation procedures is treated with molten caustic soda to remove traces of such acidic elements as arsenic and teUutium (4). It is then subjected to the Parkes desilverization process to remove the silver and gold present. This process is also used to remove these elements from lead. 

Stress Relaxation. Copper alloys are used extensively in appHcations where they are subjected to moderately elevated temperatures while under load. An important example is the spring member for contacts in electrical and electronic coimectors. Critical to rehable performance is the maintenance of adequate contact force, or stabiUty, while in service. Excessive decrease in this force to below a minimum threshold value because of losses in spring property can lead to premature open-circuit failure (see Electrical connectors). 

Practical considerations enter into the experimental plan in various other ways. In many programs, variables are introduced at different operational levels. For example, in evaluating the effect of alloy composition, oven temperature, and varnish coat on tensile strength, it may be convenient to make a number of master alloys with each composition, spHt the alloys into separate parts to be subjected to different heat treatments, and then cut the treated samples into subsamples to which different coatings are appHed. Tensile strength measurements are then obtained on all coated subsamples. 

The tables given under this subject are reprinted by permission from the Smithsonian Tables. For more detadea data on thermal expansion, see International Critical Tables tabular index, vol. 3, p. 1 abrasives, vol. 2, p. 87 alloys, vol. 2, p. 463 building stones, vol. 2, p. 54 carbons, vol. 2, p. 303 elements, vol. 1, p. 102 enamels, vol. 2, p. 115 glass, vol. 

Carbon steels heated for prolonged periods at temperatures above 455°C (8.50°F) may be subject to the segregation of carbon, which is transformed into graphite. When this occurs, the structural strength of the steel will be affected. Killed steels or low-alloy steels of chromium and molybdenum or chromium and nickel should be considered for elevated-temperature seivices. 

Most metals are subject to erosion-corrosion in some specific environment. Soft metals, such as copper and some copper-base alloys, are especially susceptible. Erosion-corrosion is accelerated by, and frequently involves, a dilute dispersion of hard particles or gas bubbles entrained in the fluid. 

Some metals are soluble as atomic species in molten silicates, the most quantitative studies having been made with Ca0-Si02-Al203(37, 26, 27 mole per cent respectively). The results at 1800 K gave solubilities of 0.055, 0.16, 0.001 and 0.101 for the pure metals Cu, Ag, Au and Pb. When these metal solubilities were compared for metal alloys which produced 1 mm Hg pressure of each of these elements at this temperature, it was found drat the solubility decreases as the atomic radius increases, i.e. when die difference in vapour pressure of die pure metals is removed by alloy formation. If the solution was subjected to a temperature cycle of about 20 K around the control temperamre, the copper solution precipitated copper particles which grew with time. Thus the liquid metal drops, once precipitated, remained stable thereafter. 

A cylindrical tube in a chemical plant is subjected to an excess internal pressure of 6 MN m , which leads to a circumferential stress in the tube wall. The tube wall is required to withstand this stress at a temperature of 510°C for 9 years. A designer has specified tubes of 40 mm bore and 2 mm wall thickness made from a stainless alloy of iron with 15% by weight of chromium. The manufacturer s specification for this alloy gives the following information ... 

Poor Weldability a. Underbead cracking, high hardness in heat-affected zone. b. Sensitization of nonstabilized austenitic stainless steels. a. Any welded structure. b. Same a. Steel with high carbon equivalents (3), sufficiently high alloy contents. b. Nonstabilized austenitic steels are subject to sensitization. a. High carbon equivalents (3), alloy contents, segregations of carbon and alloys. b. Precipitation of chromium carbides in grain boundaries and depletion of Cr in adjacent areas. a. Use steels with acceptable carbon equivalents (3) preheat and postheat when necessary stress relieve the unit b. Use stabilized austenitic or ELC stainless steels. 

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