Styrene block polymer blends butadiene

Super High Impact Polystyrene Based on Polystyrene and Butadiene-Styrene Block Polymer Blends... 

Blends of butadiene-styrene block polymers with polyolefins, particularly polypropylene are mentioned in literature to improve the impact strength of the latter. Since similar improvements can be realized from the use of polyolefin block polymers, the blends have not gained much recognition. However, butadiene-styrene radial teleblock polymers are blended into polyethylene film, to increase the tear resistance and tensile impact. ... 

Anionic polymerization, if carried out properly, can be truly a living polymerization (160). Addition of a second monomer to polystyryl anion results in the formation of a block polymer with no detectable free PS. This technique is of considerable importance in the commercial preparation of styrene—butadiene block copolymers, which are used either alone or blended with PS as thermoplastics. 

More recently Fina Chemicals have introduced linear SBS materials (Finaclear) in which the butadiene is present both in block form and in a mixed butadiene-styrene block. Thus comparing typical materials with a total styrene content of about 75% by weight, the amount of rubbery segment in the total molecule is somewhat higher. As a result it is claimed that when blended with polystyrene the linear block copolymers give polymers with a higher impact strength but without loss of clarity. 

Another important class of copolymers synthesized by chain polymerisation are block (or sequenced) copolymers diblock and triblock copolymers being the most important ones. They are very useful as compatibilisers (emulsifiers) in immiscible polymer blends. Another major use is as thermoplastic elastomers. Both uses are best explained through the example of butadiene-styrene block copolymers. 

Styrene-butadiene block polymers also find applications in blends with polystyrene and ABS plastics. When minor amounts of rubbery SBS or (SB)n- X block polymers are blended with high molecular weight polystyrene such that the polystyrene forms the... 

Van Henten, at the Shell Plastic Laboratories (II), showed that styrene-butadiene block polymers can be blended with commercial HIPS to upgrade its impact strength to 5.8 ft-lbs/inch. Childers, at Phillips Petroleum (12), blended commercial polystyrene with block polymers in a Brabender plastograph. To control rubber particle size he added a peroxide during the blending operation, thereby creating crosslinks. With this technique he achieved an impact strength of 5.9 ft-lbs/inch. 

Initially various rubbery butadiene and styrene-butadiene block polymers were screened as impact-modifying agents for polystyrene. Commercial polystyrene and various rubbers were blended by dissolving the polymers in benzene and by subsequently precipitating them with isopropyl alcohol. The solid polymer blends were dried and molded into test bars. Laboratory and commercial polybutadiene and polystyrene were used in several combinations with the block polymer prepared in our laboratory. 

A preliminary screening indicated that excellent impact could be obtained using 15-20 wt % butadiene based on the total polymer blend. At 20 wt % butadiene, several block polymers were screened for optimum impact and overall balance of properties. Two-component systems (block polymer-polystyrene) and three-component systems (block poly-mer-polybutadiene-polystyrene) were tried. The impact varied with the styrene content of the block polymer in both two- and three-component systems as shown in Figure 1. Subsequent work showed that the best overall balance of impact, flexural modulus, and heat distortion was obtained at 15% butadiene. 

Styrenic copolymers are materials capable of thermoplastic processing which, in addition to styrene (S), also contain at least one other monomer in the main polymer chain. Styrene-acrylonitrile (SAN) copolymers are the most important representative and basic building blocks of the entire class of products. By adding rubbers to SAN either ABS (acrylonitrile-butadiene-styrene) or ASA (acrylate-styrene-acrylonitrile) polymers are obtained depending on the type of rubber component employed. These two classes of products yield blends composed of ASA and polycarbonate (ASA -f PC) or ABS and polyamide (ABS -(- PA). 

When a block copolymer is blended with a homopolymer that differs in composition from either block the usual result is a three-phase structure. Miscibility of the various components is not necessarily desirable. Thus styrene-butadiene-styrene block copolymers are recommended for blending with high density polyethylene to produce mixtures that combine the relative high melting behavior of the polyolefin with the good low temperature properties of the elastomeric midsections of the block polymers. 

Thermoplastic compounds are typically prepared by mixing organic and/or inorganic compounds with a single base polymer, copolymers, or blends. The base polymer may consist of a chemically bonded blend such as the block copolymer acrylonitrile-butadiene styrene (ABS) or a second base polymer may be used to enhance the overall end properties of the compound. 

Some A-B block polymers have also been developed for use in manufacturing mechanical goods by conventional vulcanization. These are usually materials in which one of the blocks is polystyrene and the other block is a tapered copolymer of styrene and butadiene. They are used in blends with other conventional rubbers, such as SBR and natural rubber, in which they improve the processability of the final product. 

Saunders and Pelletier [1976] claim in a patent to have produced polymer blends having high impact resistance, by blending together a non-elastomeric monovinylidene aromatic polymer, such as polystyrene, with a radiation-crosslinked elastomeric copolymer, such as a block copolymer of styrene and butadiene. However, since in this work the blends were not irradiated, they will not be discussed here. 

Radioluminescence spectroscopy has been used to examine molecular motion, solubility, and morphology of heterogeneous polymer blends and block copolymers. The molecular processes involved in the origin of luminescence are described for simple blends and for complicated systems with interphases. A relatively miscible blend of polybutadiene (PBD) and poly(butadiene-co-styrene) and an immiscible blend of PBD and EPDM are examined. Selective tagging of one of the polymers with chromophores in combination with a spectral analysis of the light given off at the luminescence maxima gives quantitative information on the solubility of the blend components in each other. Finally, it is possible to substantiate the existence and to measure the volume contribution of an interphase in sty-rene-butadiene-styrene block copolymers. 

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