Stress corrosion cracking alloying element

Brasses are susceptible to dezincification in aqueous solutions when they contain >15 wt% zinc. Stress corrosion cracking susceptibiUty is also significant above 15 wt % zinc. Over the years, other elements have been added to the Cu—Zn base alloys to improve corrosion resistance. For example, a small addition of arsenic or phosphoms helps prevent dezincification to make brasses more usefiil in tubing appHcations. 

It is clear from the above comments that no general conclusions can be drawn concerning the effects on stress-corrosion cracking of various alloying elements added to the steels. Thus, specific data relating to the actual... 

It has been reported that hydrogen embrittlement is a form of stress corrosion cracking (SCC). Three basic elements are needed to induce SCC the first element is a susceptible material, the second element is environment, and the third element is stress (applied or residual). For hydrogen embrittlement to occur, the susceptible material is normally higher strength carbon or low-alloy steels, the environment must contain atomic hydrogen, and the stress can be either service stress and/or residual stress from fabrication. If any of the three elements are eliminated, HE cracking is prevented. 

Challenges like this will require a fundamental understanding of corrosion. Metallurgical issues such as the role of the preexisting distribution of elements in the alloys requires a detailed understanding of microstructure, which in turn is important in order to understand oxidative breakdown and the chemistry that causes the propagation of a stress corrosion crack, for example. 

One material that has wide application in the systems of DOE facilities is stainless steel. There are nearly 40 standard types of stainless steel and many other specialized types under various trade names. Through the modification of the kinds and quantities of alloying elements, the steel can be adapted to specific applications. Stainless steels are classified as austenitic or ferritic based on their lattice structure. Austenitic stainless steels, including 304 and 316, have a face-centered cubic structure of iron atoms with the carbon in interstitial solid solution. Ferritic stainless steels, including type 405, have a body-centered cubic iron lattice and contain no nickel. Ferritic steels are easier to weld and fabricate and are less susceptible to stress corrosion cracking than austenitic stainless steels. They have only moderate resistance to other types of chemical attack. 

Schmitt [52] reviewed the effect of elemental sulfur on corrosion of construction materials (carbon steels, ferric steels, austenitic steels, ferritic-austenitic steels (duplex steels), nickel and cobalt-based alloys and titanium. Wet elemental sulfur in contact with iron is aggressive and can result in the formation of iron sulfides or in stress corrosion cracking. Iron sulfides containing elemental sulfur initiate corrosion only when the elemental sulfur is in direct contact with the sulfide-covered metal. Iron sulfides are highly electron conductive and serve to transport electrons from the metal to the elemental sulfur. The coexistence of hydrogen sulfide and elemental sulfur in aqueous systems, that is, sour gases and oils, causes crevice corrosion rates of... 

Ni Provides matrix for metallurgical compatibility with alloying elements. Improves thermal stability and fabricabUity. Enhances corrosion resistance in mild reducing media and in alkaU media. Improves chloride stress-corrosion cracking (S.C.C.). 

The stabilised austenitic stainless steels for cladding contain an alloying element (niobium), which forms stable grain boundary carbides. This prevents chromium depletion along the grain boundaries and makes the material immune to stress corrosion cracking. Non-stabilised material was used for the first layer because the thermal expansion coefficient of the material is closer to that of the low-alloy pressure vessel material. The presence of niobium in the second layer allows performance of so-called retrospective dosimetry in the RPV inner surface by machining out some scraps for further chemical separation and activity measurement to determine real neutron fluence on the RPV inner surface. 

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