Stability epoxy resin

Syntactic Cellular Polymers. Syntactic cellular polymer is produced by dispersing rigid, foamed, microscopic particles in a fluid polymer and then stabilizing the system. The particles are generally spheres or microhalloons of phenoHc resin, urea—formaldehyde resin, glass, or siUca, ranging 30—120 lm dia. Commercial microhalloons have densities of approximately 144 kg/m (9 lbs/fT). The fluid polymers used are the usual coating resins, eg, epoxy resin, polyesters, and urea—formaldehyde resin. 

Nickel dialkyldithiocarbamates stabili2e vulcani2ates of epichlorhydrinethylene oxide against heat aging (178). Nickel dibutyldithiocarbamate [56377-13-0] is used as an oxidation inhibitor in synthetic elastomers. Nickel chelates of substituted acetylacetonates are flame retardants for epoxy resins (179). Nickel dicycloalkyldithiophosphinates have been proposed as flame-retardant additives for polystyrene (180—182) (see Flame retardants Heat stabilizers). 

Epoxy resins have outstanding mechanical and electrical properties, dimensional stability, resistance to heat and chemicals, and adhesion to other materials. They are used for casting, potting, encapsulation, protective coatings, and adhesives. Epoxy glues separate the resin from the curing. igciU to be mixed just prior to use. 

Important properties of epoxy resins include their ability to adhere strongly to metal surfaces, their resistance to chemicals, and their high dimensional stability. They can also withstand temperatures up to 500°C. 

W. A. Romanchick, J. E. Sohn, and J. F. Geibel Synthesis, Morphology, and Thermal Stability of Elastomer-Modified Epoxy Resin, in ACS Symposium Series 221 — Epoxy Resin Chemistry II, R. S. Bauer (ed.), American Chemical Society, Washington DC, 1982, pp. 85-118. 

The epoxy resin component is made by a 2-stage process involving reaction of l-chloro-2,3-epoxypropane (epichlorhydrin) with isocyanuric acid to give the l,3,5-tris(2-hydroxy-3-chloropropyl) derivative, which is then treated with sodium hydroxide to eliminate hydrogen chloride to form the title compound. One batch contained more than the normal amount of hydroly sable chlorine, and when excess epichlorhydrin was distilled off, the residual material decomposed with explosive violence. It was later established that the abnormal chlorine content was associated with reduced thermal stability, and criteria for hydrolysable chlorine, epoxy content and pH have been set to prevent distillation of off-spec, material. 

While freshly cleaved surfaces clearly contain some steps and other defects, the surfaces are remarkably stable to corrosion. Dramatic evidence of the stability of MoSe2 surfaces was provided by Stickney et al. who obtained LEED and Auger spectra of surfaces that had been exposed to the atmosphere and a variety of oxidizing solutions (35). Except for the presence of a ubiquitous carbon which was attributed to the epoxy resin or cleaving tape, no evidence for surface reactions was found. Long term stability tests of a photoelectrochemical cell made with a WSe2 electrode, where over 400,000 coulombs/cm2 were passed through the cell with no detectable photocorrosion, also attest to the durability of these surfaces (36). 

Several classes of polymers including epoxies have been developed from 2-phenyl-l,l,l,3,3,3-hexafluoropropan-2-ol and its derivatives.1 Fluorinated epoxy resins are the key intermediates for the new types ofpractical organic coatings and plastics, which have fluorocarbon properties and convenient characteristics such as hydrophobicity, oleophobicity, light stability, low friction, and, in some cases, possibly high thermal stability. 

Cyclic acid anhydrides such as maleic, dodecylsuccinic, hexahydrophthalic, phthalic, phyromellitic, etc. are widely employed as curing agents for epoxy resins. They form esters with epoxy resins. These resins have better thermal stability and good electrical insulation and chemical resistance expect to alkalis. 

Bisphenol A (BPA) (Figure 14.1a) is a starting substance utilized in the manufacture of most types of epoxy resins, which are then crosslinked and used to coat food cans. Another application of BPA is in the manufacture of plastic materials, in particular polycarbonates. BPA serves also as an antioxidant or stabilizing material for many types of plastics, e.g., polyvinyl chloride (PVC). 

Other major uses are commercial adhesives, laminates, and potting for electrical components. Epoxy resins are particularly suitable for potting (imbedding electrical components in a nonconductive thermoset) because they provide dimensional stability (no shrinking) as the thermoset cures. 

Uses. Reactive diluent in epoxy resin systems stabilizer of chlorinated compounds manufacture of rubber... 

Uses. Hardener and stabilizer for epoxy resins solvent for dyes, acid gases, and sulfur... 

Uses. Diluent for epoxy resins stabilizer of chlorinated organic compounds... 

Uses. Intermediate in the manufacture of EDTA catalytic agent in epoxy resins dyes, solvent stabilizer neutralizer in rubber products... 

Uses. Reactive diluent for epoxy resins stabilizer for organic compounds chemical intermediate for synthesis of ethers and esters... 

Nylons 6/6 and 6 comprise more than 90% of the polyamide market. The two have similar properties but nylon 6 has a lower Tm (223°C). Small amounts of nylons 6/9, 6/10, 6/12, 11, 12, 12/12, and 4/6 are produced as specialty materials. Those with more methylene groups than nylons 6/6 and 6 have better moisture resistance, dimensional stability, and electrical properties, but the degree of crystallinity, Tm, and mechanical properties are lower. Specialty nylons made from dimerized fatty acids find applications as hot-melt adhesives, crosslinking agents for epoxy resins, and thermographic inks. 

Latexes are usually copolymer systems of two or more monomers, and their total solids content, including polymers, emulsifiers, stabilizers etc. is 40-50% by mass. Most commercially available polymer latexes are based on elastomeric and thermoplastic polymers which form continuous polymer films when dried [88]. The major types of latexes include styrene-butadiene rubber (SBR), ethylene vinyl acetate (EVA), polyacrylic ester (PAE) and epoxy resin (EP) which are available both as emulsions and redispersible powders. They are widely used for bridge deck overlays and patching, as adhesives, and integral waterproofers. A brief description of the main types in current use is as follows [87]. 

Production of glycidol and its broad applications as an intermediate, as a reactive diluent in epoxy resins and as a stabilizer and a sterilant may result in its release into the environment through various waste streams (Ivashkiv Dunham, 1973 Kaplan et al, 1982 Nomeir et al, 1995 Department of Health and Human Services, 1999). 

Figure 6.5 Equilibrium void stability map for a typical epoxy resin system. Curves indicate stable void equilibrium states for liquid-resin pressures indicated. Growth takes place above the lines and dissolution occurs below the lines for any given resin pressure...

With the diglycidyl derivative of bisphenol A, aromatic amines such as 4,4 -methylene dianiline or diaminodiphenyl sulfone provide good thermal stability for the final cured resin. Although aliphatic primary amines react more rapidly (triethylenetetramine cures the above epoxy resin based on bisphenol A in 30 min at room temperature and causes it to exotherm up to 200°C), they are more difficult to handle and offer poor thermal stability. 

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