Rubber masterbatching

Properties Solid, rubber masterbatch, paste, powd., aq. emulsion, or solv. cut-back Solid purple or bluish-gray sp.gr. 1.1 melt index 2-20 g/ min (150 F) > 98% solids Epi-Rez 3515-W-60 [Resolution Perf. Prods.)... 

Figure 10.10. Micrograph of natural rubber masterbatch containing 80 phr of HAF black after dilution with polybutadiene and SBR, respectively. Natural rubber is the lighter phase. In the NR/BR blend (left) much of the black is in the BR phase, whereas with NR/SBR (right) all the black seems to be in the NR. (Callan et al, 1971.)...

Curing Stiffening agent High styrene resin—rubber Masterbatches Phenolic resins trares-polyoctenamer Increased hardness... 

Fatty-acid soaps have some inherent characteristics which make them more acceptable as a means of reducing compound viscosity than do chemical peptizers. Because of their fatty-acid soap base they could eliminate or reduce the need for added fatty acid activators, and considerably reduce the stickiness of low-viscosity natural rubber masterbatches. They can be used in a number of applications where conventional chemical peptizers could cause contamination problems, e.g. in the food industry. They must, however, be used in considerably higher dosages than chemical peptizers. 

Epsilon Red LB-1T028 Sumika Color Co. Ltd, JP rubber masterbatch... 

In order to test this concept a series of compounds was prepared in a 5 L Shaw Intermix (rubber internal mixer, Mark IV, Kl) with EPDM (Keltan 720 ex-DSM elastomers an amorphous EPDM containing 4.5 wt% of dicyclopentadiene and having a Mooney viscosity ML(1 +4) 125°C of 64 MU 100 phr), N550 carbon black (50 phr), diisododecyl phthalate (10 phr), stearic acid (2 phr), and l,3-bis(tert-butylperoxy-isopropyl)benzene (Perkadox 14/40 MB ex Akzo Nobel 40% active material 6 or 10 phr). A polar co-agent (15 phr) was admixed to the masterbatch on an open mill and compounds were cured for 20 min at 180°C in a rheometer (MDR2000, Alpha Technologies). The maximum torque difference obtained in the rheometer experiments was used as a measure of... 

The concept of the internal mixer is well accepted in the rubber industry, especially for the production of masterbatch compounds. Within a variety of materials the deformation of rubber compounds is relatively difficult due to the very high viscosity. Mixing devices have to be strongly powered and have to be designed in a very robust way in order to withstand the very high forces and momentum acting on the device. The most important benefits of an internal mixer are... 

FI CU RE 35.12 Typical fingerprint of a masterbatch mixing process on an intermeshing internal mixer (GK 320E (Harburg Freudenberger) with PES5 rotors styrene-butadiene rubber/carbon black [SBR/CB] tread compound). 

Results of a Fingerprint Analysis of a Masterbatch and Remill Mixing Process of a Styrene-Butadiene Rubber-Carbon Black (SBR-CB) Compound on a CK320E Intermeshing Mixer with PES3 Rotors (Harburg Freudenberger)... 

Processing aid-80, a masterbatch in the form of pressed crumb consisting of an 80 20 blend of crosslinked to ordinary natural rubber. The correct proportions of vulcanised latex and field latex are blended, coagulated and the resulting crumb pressed into 100 lb bales. The use of PA 80 confers Superior Processing properties on any natural or styrene-butadiene rubber with which it may be mixed. See Superior Processing Rubber. 

Zinc peroxide is used as the curative for carboxylated acrylonitrile-butadiene rubber (XNBR) compounds. It confers better scorch safety than does zinc oxide. It is usually added in a masterbatch form. 

Black masterbatch -from SBR latex [STYRENE-BUTADIENE RUBBER] (Vol 22)... 

ISO 4659, 2003. Rubber, Raw Styrene Butadiene (carbon black or carbon black and oil masterbatches) - Evaluation procedure. 

Due to the high level of binding of stabilizing moieties in unsaturated rubbers or EPDM, masterbatches can be formed by this way and used for the stabilization... 

Special methods of incorporation usually surface modification of filler is performed prior to filler incorporation into the polymer high concentration of calcium carbonate (40 wt%) provides a fihn which has properties similar to paper but surpasses paper in resistance to moisture chlorinated PE containing carboxyl groups was used as compatibilizer with calcium carbonate " masterbatches of titanium dioxide contain 40-50 wt% pigment " rubber modification to incorporate zirconium silicate without a loss of mechanical strength ... 

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