Hydroformylation catalysts, rhodium complexes

Phosphine, amino-rhodium complexes catalysts, hydroformylation, 6,261 Phosphine, 3-aminopropyldimethyl-photographic fixer, 6,100 Phosphine, bis(2-carboxyethyl)methyl-photography... 

Polymer-supported catalysts incorporating organometaUic complexes also behave in much the same way as their soluble analogues (28). Extensive research has been done in attempts to develop supported rhodium complex catalysts for olefin hydroformylation and methanol carbonylation, but the effort has not been commercially successful. The difficulty is that the polymer-supported catalysts are not sufftciendy stable the valuable metal is continuously leached into the product stream (28). Consequendy, the soHd catalysts fail to eliminate the problems of corrosion and catalyst recovery and recycle that are characteristic of solution catalysis. 

An indirect method for the hydroformylation of olefins involves formation of the tri-alkylborane (5-12) and treatment of this with carbon monoxide and a reducing agent (see 8-26). Hydroacylation of alkenes has been accomplished, in variable yields, by treatment with an acyl halide and a rhodium complex catalyst, e.g.,587... 

An important development in the past 15 years in hydroformylation technology was the introduction of biphasic homogeneous catalysis. Kuntz (62) expressed the basic idea of a new generation of water-soluble oxo catalysts with triphenylphosphane trisulfonate (tppts as the sodium salt) as a ligand for a rhodium-complex-catalyzed hydroformylation process. Ruhrchemie AG adapted the idea on the basis of research done at Rhone-Poulenc and developed it into an industrially viable process, which was... 

Researchers have worked to alleviate the problems of separation and corrosion in processes such as the oxo process by designing catalysts that are confined in a separate phase from the reactants (see Section 14.2.4). A commercially successful approach for propene hydroformylation resulted from preparation of water-soluble rhodium complex catalysts by sulfonation of the phenyl rings of the triphenyl phosphine ligands. The catalyst is used in a reactor with two liquid phases the propene is concentrated in the organic phase and the catalyst in the aqueous phase near the interface. The CO -I- H2 is bubbled into a mixed reactor, and the two-phase liquid product flows to a settler the organic product flows to downstream separation devices, and the aqueous phase with the catalyst is recycled to the reactor. 

Koch and Leitner extended this work in a comprehensive study (227,228) comparing the hydroformylation of 1-octene using a rhodium complex catalyst without modifiers and with both phosphine and phosphite ligands. They report that SCCO2 is a generally applicable reaction medium for highly efficient... 

An early attempt to hydroformylate butenediol using a cobalt carbonyl catalyst gave tetrahydro-2-furanmethanol (95), presumably by aHybc rearrangement to 3-butene-l,2-diol before hydroformylation. Later, hydroformylation of butenediol diacetate with a rhodium complex as catalyst gave the acetate of 3-formyl-3-buten-l-ol (96). Hydrogenation in such a system gave 2-methyl-1,4-butanediol (97). 

The switch from the conventional cobalt complex catalyst to a new rhodium-based catalyst represents a technical advance for producing aldehydes by olefin hydroformylation with CO, ie, by the oxo process (qv) (82). A 200 t/yr CSTR pilot plant provided scale-up data for the first industrial,... 

A new homogeneous process for hydroformylation of olefins using a water-soluble catalyst has been developed (40). The catalyst is based on a rhodium complex and utilizes a water-soluble phosphine such as tri(M-sulfophenyl)phosphine. The use of an aqueous phase simplifies the separation of the catalyst and products (see Oxo process). 

There are currentiy no commercial producers of C-19 dicarboxyhc acids. During the 1970s BASF and Union Camp Corporation offered developmental products, but they were never commercialized (78). The Northern Regional Research Laboratory (NRRL) carried out extensive studies on preparing C-19 dicarboxyhc acids via hydroformylation using both cobalt catalyst and rhodium complexes as catalysts (78). In addition, the NRRL developed a simplified method to prepare 9-(10)-carboxystearic acid in high yields using a palladium catalyst (79). 

C-19 dicarboxyhc acid can be made from oleic acid or derivatives and carbon monoxide by hydroformylation, hydrocarboxylation, or carbonylation. In hydroformylation, ie, the Oxo reaction or Roelen reaction, the catalyst is usually cobalt carbonyl or a rhodium complex (see Oxo process). When using a cobalt catalyst a mixture of isomeric C-19 compounds results due to isomerization of the double bond prior to carbon monoxide addition (80). 

Hydroformylation, or the 0X0 process, is the reaction of olefins with CO and H9 to make aldehydes, which may subsequently be converted to higher alcohols. The catalyst base is cobalt naph-thenate, which transforms to cobalt hydrocarbonyl in place. A rhodium complex that is more stable and mnctions at a lower temperature is also used. 

A simplified mechanism for the hydroformylation reaction using the rhodium complex starts by the addition of the olefin to the catalyst (A) to form complex (B). The latter rearranges, probably through a four-centered intermediate, to the alkyl complex (C). A carbon monoxide insertion gives the square-planar complex (D). Successive H2 and CO addition produces the original catalyst and the product ... 

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