Rhenium effect

Bertole, C.J., Mims, C.A., and Kiss, G. Support and rhenium effects on the intrinsic site activity and methane selectivity of cobalt Fischer-Tropsch catalysts. Journal of Catalysis, 2004, 221, 191. 

Key words Refractory alloys, rhenium effect, Cr-Re alloys, mechanical properties, high temperature, oxidation resistance, thermal shock resistance. 

Rhenium exhibits a greater resistance than tungsten to the water cycle effect, in which lamps and electron tubes become blackened by deposition of metal. This phenomenon involves catalysis by small quantities of water that react with the metal in a hot filament to produce a volatile metal oxide and hydrogen. The oxide condenses on the surface of the bulb and is reduced back to the metal by hydrogen. 

Tme supported catalysts are not favored for this reaction, but it can be effected by the use of finely divided rhenium metal or rhenium (VI) oxide as well as hydrated mthenium (IV) oxide. 

Ethylene oxide (qv) was once produced by the chlorohydrin process, but this process was slowly abandoned starting in 1937 when Union Carbide Corp. developed and commercialized the silver-catalyzed air oxidation of ethylene process patented in 1931 (67). Union Carbide Corp. is stiU. the world s largest ethylene oxide producer, but most other manufacturers Hcense either the Shell or Scientific Design process. Shell has the dominant patent position in ethylene oxide catalysts, which is the result of the development of highly effective methods of silver deposition on alumina (29), and the discovery of the importance of estabUshing precise parts per million levels of the higher alkaU metal elements on the catalyst surface (68). The most recent patents describe the addition of trace amounts of rhenium and various Group (VI) elements (69). 

Metals and alloys, the principal industrial metalhc catalysts, are found in periodic group TII, which are transition elements with almost-completed 3d, 4d, and 5d electronic orbits. According to theory, electrons from adsorbed molecules can fill the vacancies in the incomplete shells and thus make a chemical bond. What happens subsequently depends on the operating conditions. Platinum, palladium, and nickel form both hydrides and oxides they are effective in hydrogenation (vegetable oils) and oxidation (ammonia or sulfur dioxide). Alloys do not always have catalytic properties intermediate between those of the component metals, since the surface condition may be different from the bulk and catalysis is a function of the surface condition. Addition of some rhenium to Pt/AlgO permits the use of lower temperatures and slows the deactivation rate. The mechanism of catalysis by alloys is still controversial in many instances. 

Rhenium oxides are also useful in reduction of carboxylic acids (170" C, 3500 psig). Aromatic acids can be reduced to alcohols without ring saturation 3,4,S,6). Strongly synergistic effects were found on substituting half of the Re207 with rulhenium-on-carbon, and excellent results can be obtained al... 

C and 600 psig. Hydrocarbon by-products increase if the catalyst is reused and with increased temperature but decrease with increased pressure. Rhodium or palladium with rhenium also shows synergistic effects (27). A catalyst made from Re207 and Pd(N03)2-on-carbon gave a 97% yield of 1,6-hexanediol from adipic acid 10). 

Solid catalysts for the metathesis reaction are mainly transition metal oxides, carbonyls, or sulfides deposited on high surface area supports (oxides and phosphates). After activation, a wide variety of solid catalysts is effective, for the metathesis of alkenes. Table I (1, 34 38) gives a survey of the more efficient catalysts which have been reported to convert propene into ethene and linear butenes. The most active ones contain rhenium, molybdenum, or tungsten. An outstanding catalyst is rhenium oxide on alumina, which is active under very mild conditions, viz. room temperature and atmospheric pressure, yielding exclusively the primary metathesis products. 

Pt-Re-alumina catalysts were prepared, using alumina containing potassium to eliminate the support acidity, in order to carry out alkane dehydrocyclization studies that paralleled earlier work with nonacidic Pt-alumina catalysts. The potassium containing Pt-Re catalyst was much less active than a similar Pt catalyst. It was speculated that the alkali metal formed salts of rhenic acid to produce a catalyst that was more difficult to reduce. However, the present ESCA results indicate that the poisoning effect of alkali in Pt-Re catalysts is not primarily due to an alteration in the rhenium reduction characteristics. 

A significant volume of literature relates to our work. Concerning choice of support, Montassier et al. have examined silica-supported catalysts with Pt, Co, Rh Ru and Ir catalysts.However, these systems are not stable to hydrothermal conditions. Carbon offers a stable support option. However, the prior art with respect to carbon-supported catalysts has generally focused on Ru and Pt as metals.Additionally, unsupported catalysts have also been reported effective including Raney metals (metal sponges).Although the bulk of the literature is based on mono-metallic systems, Maris et al. recently reported on bimetallic carbon-supported catalysts with Pt/Ru and Au/Ru. In contrast, our work focuses primarily on the development of a class of rhenium-based carbon supported catalysts that have demonstrated performance equal to or better than much of the prior art. A proposed reaction mechartism is shown in Figure 34.2 °l... 

Hyperthermal surface ionisation (HSI) is an ultrasensitive tuneable selective ion source [222,223] which is based on the very effective ionisation of various hyperthermal molecules upon their scattering from a surface with a high work function, such as rhenium oxide. Molecule-surface electron transfer constitutes the major and most important HSI mechanism for GC-MS. 

---