Response surface methodology model fitting

Now if each of the design points in the central composite design is replicated five times, so that the complete design has 75 runs, then at each design point we can calculate the average response and the standard deviation of the response. The analysis techniques associated with response surface methodology can then be applied to fit separate models to... 

Response Surface Methodology (RSM) is a well-known statistical technique (1-3) used to define the relationships of one or more process output variables (responses) to one or more process input variables (factors) when the mechanism underlying the process is either not well understood or is too complicated to allow an exact predictive model to be formulated from theory. This is a necessity in process validation, where limits must be set on the input variables of a process to assure that the product will meet predetermined specifications and quality characteristics. Response data are collected from the process under designed operating conditions, or specified settings of one or more factors, and an empirical mathematical function (model) is fitted to the data to define the relationships between process inputs and outputs. This empirical model is then used to predict the optimum ranges of the response variables and to determine the set of operating conditions which will attain that optimum. Several examples listed in Table 1 exhibit the applications of RSM to processes, factors, and responses in process validation situations. 

Subsequently, we need to understand how the critical inputs affect the critical outputs (item 4). A second type of designed experiment, called response surface methodology (RSM), is used to accomplish this task. Sometimes we are fortunate and know the equation in advance. For example, the equation for dosage above is D = V x C. However, when the equation is not known, a DOE can be used to empirically fit a model. A response surface study is also presented as part of this case study. 

Response surface methodology (RSM) is a combination of mathematical and statistical tools which is effective for studying and modelling processes where responses are dependent on several operating variables [22]. The model parameters are estimated using the least squares method. In this work a CCD was selected, which is the most used method for fitting second-order models. 

Statistical design of experiment (DOE) is an efficient procedure for finding the optimum molar ratio for copolymers having the best property profile. Based on the concepts of response-surface (RS) methodology, developed by Box and Wilson [11], there are four models or polynominals (Table III) useful in our study. For three components, in general, if there are seven to nine experimental data points, the linear, quadratic and special cubic will be applicable for use in predictions. If there are ten or more data points, the full cubic model will also be applicable. At the start of the effort, one prepares a fair number of copolymers with different AA IA NVP ratios and tests for a property one wishes to optimize, with the data fit to the statistical models. Based on the models, new copolymers, with different ratios, are prepared and tested for the desired property improvement. This type procedure significantly lowers the number of copolymers that needs to be prepared and evaluated, in order to identify the ratio needed to give the best mechanical property. 

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